• 한국자동차공학회논문집
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• 제15권6호
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• pp.1-8
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• 2007

Minimizing the cylinder wear and the consumption rate of cylinder oil in a large two-stroke marine diesel engine is of great economic importance. In Korea, authors first developed a motor-driven cylinder lubricator for a Wartsila Switzerland large two-stroke diesel engine. The characteristic of the developed product is that can control automatically the oil feed rate with a load fluctuation by the motor drive and the offset cam. For manufacturing the reliable and useful products, however, it is necessary to investigate further characteristics and to improve performances as a cylinder lubricator. In this study, the effects of pump motor speed, plunger stroke and cylinder back pressure on oil feed rate, maximum discharge and delivery pressures are experimentally investigated by using the electronically controlled quill injection system and distributer in the developed cylinder lubricator. It is found that the oil feed rates of electronic control and mechanical type quills with the in-cylinder back pressure are differently characterized by the role of accumulator, the viscous resistance of contact area, etc. It can be also shown that the maximum discharge pressure of the electronic control quill is lower than the mechanical type one but the maximum discharge pressure difference of two types decreased as plunger stroke is small, and the maximum delivery pressures of two types increased as plunger stroke, motor speed and back pressure are elevated but the maximum delivery pressure of mechanical type is higher than the one of electronic control type.

• 한국자동차공학회논문집
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• 제13권5호
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• pp.19-28
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• 2005

It is of great economic importance to minimize the cylinder wear and the consumption rate of cylinder oil in a large two-stroke diesel engine. The motor-driven cylinder lubricator was first developed fur a large two-stroke marine diesel engine made in $W{\ddot{a}}rtsil{\ddot{a}}a$ Switzerland Ltd. by the joint research of industry-university. In this study, the effects of revolution speed, plunger stroke and cylinder back pressure on maximum discharge and delivery pressures, delivery delay duration, and oil feed rate are experimentally investigated by the home-manufactured cylinder lubricator. The maximum discharge pressure with a spot of 0.03 m and the maximum loss pressure at spots of 5, 6.78 and i 0 m away from the end of lubricator slot are increased as plunger stroke, revolution speed and back pressure are elevated, and the delivery delay duration is shortened as plunger stroke, revolution speed and oil pipe length are increased. Also, oil feed rate is increased as plunger stroke and revolution speed are raised, but lowered as the back pressure is increased.

• 한국자동차공학회논문집
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• 제19권4호
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• pp.91-98
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• 2011

Minimizing the cylinder wear and the consumption rate of cylinder oil in a large two-stroke diesel engine is of great economic importance. A motor-driven cylinder lubricator for Sulzer RT-flex large two-stroke diesel engines developed by authors is in need of mounting a quill system to lubricate cylinder parts for smoother operation. In order to apply the common-rail lubricating system to the developed cylinder lubricator as the second research stage, the quill system with a progressively quantitative distributor is improved in the electronically controlled quill system with an accumulating distributor. In this study, the effects of lubricator motor speed, plunger stroke and cylinder back pressure on oil feed rate, maximum discharge and delivery pressures are experimentally investigated by using the electronically controlled quill system with an accumulating distributor in the developed cylinder lubricator. It is found that the oil feed rate of the electronically controlled quill system with an accumulating distributor is larger than that of the quill system with a progressively quantitative distributor because of the increase of delivery speed and volume by changing the location of accumulator in the same experimental condition.

• 한국자동차공학회논문집
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• 제20권6호
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• pp.52-60
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• 2012

Minimizing the cylinder wear and the consumption rate of cylinder oil in a large two-stroke diesel engine is of great economic importance. A motor-driven cylinder lubricator for Sulzer RT-flex large two-stroke diesel engines developed by authors is in need of modifying the lubricating system to lubricate cylinder parts optimally by an electronically controlled quill device according to changes of engine load and revolution speed. In order to apply the developed accumulating distributor to an integrated cylinder lubricator by the electronically controlled system as the third research stage, the lubricating system is improved in the electronically controlled quill device with a solenoid valve. In this study, the effects of lubricator revolution speed, driving pressure and cylinder back pressure on oil feed rate, maximum discharge and delivery pressures are experimentally investigated by using the integrated cylinder lubricator system with an accumulated distribution by the electronic control. It is found that the oil feed rate of the developed integral cylinder lubricator system is less than that of the motor-driven cylinder lubricator by the electronically controlled quill system equipped with an accumulating distributor because of the decrease of delivery speed by increasing the maximum delivery pressure in the same experimental condition.

• 대한기계학회논문집
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• 제1권2호
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• pp.65-72
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• 1977

Major problems in the design and use of refief valve are (a) chattering because of instability, (b) excessive pressure differential which makes the valves crack far below maximum pressure diminishing useful flow in the system. In this study, A magnet-coupled relief valve is investigated theoretically and experimentally in order to improve the performance of a conventional direct type reliefvalve. A theory is developed to predict the performance, response, and stability of the magnet-coupled valve taking into account the delivery line response. In the experiment, a typical magnet-coupled relief valve is designed on the basis of the analytical results; the discharge rates are measured varying the supply pressure, and both the pressure-time curves and valve displacament-time curves are recorded providing the supply pressures greater than the setting pressure. The measured override characteristic curves are then compared with those of conventional pilot type and direct type releif valves. It is showm that the excessive pressure differential of a magnet-coupled relief valve becomes less than that of a conventional direct type valve. It is also shown that the most important chatacteristic of a magnet-coupled relief valve is to eliminate valve chattering due to instability regardless of the magnitude of setting pressures and discharge rates, which suggests wide applications of the idea of the use of a magnet in the design of hydraulic valves.

• Journal of Advanced Marine Engineering and Technology
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• 제40권9호
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• pp.756-761
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• 2016

본 연구에서는 소형 단기통 4행정 농용 디젤엔진에 장착될 수 있는 플런저 직경 4 mm, 행정 7 mm의 연료펌프를 설계 및 제작하여 성능특성을 조사하는 것이 목적이다. 실린더 내 연소압력은 자체 제작한 모형 실린더 내에 질소가스를 사용하여 1, 6, 11, 16 및 21 bar의 배압을 형성시켜 모사했다. 실험에 있어서는 연료펌프 회전속도를 600, 800, 1000, 1200 및 1400 rpm로 변화시키면서 개발된 연료펌프의 토출구에서 1 cm 떨어진 지점의 토출압력, 30 cm 떨어진 지점의 송출압력과 송출유량을 배압에 대해 측정하였고, 펌프효율을 계산하였다. 그 결과, 연료펌프 회전속도가 증가하면 펌프의 송출유량은 증가하였고, 실린더 내의 압축압력인 배압이 증가하면 송출유량은 감소하였다. 또한, 연료펌프의 회전속도가 증가할수록 펌프효율이 감소되었고, 실린더 내의 배압이 증가함에 따라 펌프효율은 감소되었다.