• Title/Summary/Keyword: Disc spacing

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A numerical study on the optimum spacing of disc cutters considering rock strength and penetration depth using discrete element method (암반강도 및 압입깊이에 따른 디스크커터의 최적간격 산정을 위한 개별요소법 기반 수치해석 연구)

  • Lee, Sang Yun;Song, Ki-il;Jung, Ju Hwan
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.22 no.4
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    • pp.383-399
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    • 2020
  • Optimizing the spacing of the disc cutter is a key element in the design of the TBM cutter head, which determines the drilling performance of the TBM. The full-scale linear cutting test is known as the most reliable and accurate test for calculating the spacing of the disc cutter, but it has the disadvantage of costly and time-consuming for the full-scale experiment. In this study, through the numerical analysis study based on the discrete element method, the tendency between Specific Energy-S/P ratio according to uniaxial compression strength and penetration depth of rock was analyzed, and the optimum spacing of 17-inch disc cutter was derived. To examine the appropriateness of the numerical analysis model, the rolling force acting on the disc cutter was compared and reviewed with the CSM model. As a result of numerical analysis for the linear cutting test, the rolling force acting on the disc cutter was analyzed to be similar to the rolling force derived from the theoretical formula of the CSM model. From the numerical analysis on 5 UCS cases (50 MPa, 70 MPa, 100 MPa, 150 MPa, 200 MPa), it is found that the range of the optimum spacing of the disc cutter decreases as the rock strength increases. And it can be concluded that 80~100 mm of disc cutter spacing is the optimum range having minimum specific energy regardless of rock strength. This tends to coincide with the optimal spacing of previously reported disk cutters, which underpins the disk cutter spacing calculated through this study.

Investigation of ratio of TBM disc spacing to penetration depth in rocks with different tensile strengths using PFC2D

  • Sarfarazi, Vahab;Haeri, Hadi;Shemirani, Alireza Bagher;Hedayat, Ahmadreza;Hosseini, Seyed Shahin
    • Computers and Concrete
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    • v.20 no.4
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    • pp.429-437
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    • 2017
  • In this study, the effect of the tensile strength and ratio of disc spacing to penetration depth on the efficiency of tunnel boring machine (TBM) is investigated using Particle flow code (PFC) in two dimensions. Models with dimensions of $150{\times}70mm$ made of rocks with four different tensile strength values of 5 MPa, 10 MPa, 15 MPa and 20 MPa were separately analyzed and two "U" shape cutters with width of 10 mm were penetrated into the rock model by velocity rate of 0.1 mm/s. The spacing between cutters was also varied in this study. Failure patterns for 5 different penetration depths of 3 mm, 4 mm, 5 mm, 6 mm, and 7 mm were registered. Totally 100 indentation test were performed to study the optimal tool-rock interaction. An equation relating mechanical rock properties with geometric characteristics for the optimal TBM performance is proposed. The results of numerical simulations show that the effective rock-cutting condition corresponding to the minimum specific energy can be estimated by an optimized disc spacing to penetration depth, which, in fact, is found to be proportional to the rock's tensile strength.

Tillage Operational Analysis Based on Soil Moisture Content, Machine Speed, and Disc Space of Compact Disc Harrow

  • Okyere, Frank Gyan;Moon, Byeong Eun;Qasim, Waqas;Basak, Jayanta Kumar;Kahn, Fawad;Kang, Dae Sik;Yoon, Yong Cheol;Kim, Hyeon Tae
    • Journal of Biosystems Engineering
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    • v.43 no.3
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    • pp.161-172
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    • 2018
  • Purpose: During tillage operations, the selection of a working machine (tool) depends on the soil conditions as well as the type of tillage operation to be performed. The goal of this research was to ascertain the effects of varying working machine parameters of a compact disc harrow on tillage operations under various soil moisture content (SMC) conditions. Methods: The working machine parameters were the disc spacing and machine speed. The tillage parameters under investigation were the soil inversion ratio (SIR), tillage cutting depth (TCD), and soil clod breakage ratio (SCB). To determine the SIR, the areas of the white regions before and after tillage were obtained. The ratio of the difference of the areas of the white regions before and after tillage to the area of the white regions before tillage was considered as the SIR. The SCB was obtained as the ratio of the weight of soil clods after sieving with a mesh size of <0.02 m to the total weight of the soil clods before sieving. The soil TCD was measured using a tape measure at random points after the tillage operation. The resulting data were statistically analyzed in a one-way analysis of variance. Results: The highest soil inversion was achieved when the machine speed was 0.2 m/s with the disc spaced at 0.2 m in the 16.5% SMC. At a 0.4-m/s machine speed and 0.3-m disc spacing the highest soil breakage was achieved in the 26.5% SMC. The highest TCD was achieved at a 0.2-m/s machine speed and 0.2-m disc spacing in the 16.5% SMC. Conclusions: It was concluded that varying the working machine parameters, such as the disc spacing and machine speed, could significantly affect the soil inversion and soil clod breakage; however, it had no significant impact on the TCD.

Correction of Fluoroscopic Image for Nucleoplasty in Lumbar Disc (요추디스크 수핵감압술을 위한 투시영상의 교정)

  • Yun, Young Woo;Kang, Se Sik;Choi, Seok Yoon
    • Journal of the Korean Society of Radiology
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    • v.10 no.5
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    • pp.359-365
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    • 2016
  • Fluoroscopy is performed when tissue or organ in the human body is examined, and it is used for diagnosis and procedure in back ailments. With regard to fluoroscopy equipment, distortion occurs on the peripheral part of fluoroscopic image rather than on its central part. This study measured distortion factors of vertical spacing ratio and distortion factor of diagonal spacing ratio before and after correction by applying a correction algorithm. According to measuring the vertical spacing ratio, post-correction standard deviation decreased by 0.04 in comparison with pre-correction one. Also measuring the diagonal spacing ratio, post-correction standard deviation decreased by 0.06 in comparison with pre-correction one. Consequently, the distortion of fluoroscopic image decreased after correction. A decrease in the distortion of image through the application of correction algorithm and the improvement of performance will be helpful in finding a correct position of lumbar puncture in nucleoplasty to treat lumbar disc herniation in the future.

Numerical study on rock fragmentation by TBM disc cutter (TBM 디스크 커터의 암석절삭에 관한 수치해석적 연구)

  • Cho, Jung-Woo;Yu, Sang-Hwa;Jeon, Seok-Won;Chang, Soo-Ho
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.10 no.2
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    • pp.139-152
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    • 2008
  • A series of numerical experiments were carried out to simulate the rock cutting behavior by TBM disc cutter in a given took condition. AUTODYN-3D, a commercial program capable of simulating three-dimensional dynamic failure, was utilized to carry out the numerical tests over four different disc cutter spacing conditions. After modelling three-dimensional geometries of disc cutter and rock specimen, the linear cutting tests by a disc cutter were simulated for eight different types of rocks. The numerical result, that is the optimum cutter spacing for isotropic rocks had the good agreements with those from linear cutting test. However, for relatively anisotropic or jointed rocks, the specific energy obtained from the numerical tests was almost two-times bigger than the real linear cutting results. Therefore, to simulate cutting procedures for anisotropic rocks realistically, further studies would be necessary.

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Three Dimensional Numerical Analysis on Rock Cutting Behavior of Disc Cutter Using Particle Flow Code (3차원 입자결합모델을 이용한 디스크 커터의 암석절삭에 관한 연구)

  • Lee, Seung-Joong;Choi, Sung-Oong
    • Tunnel and Underground Space
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    • v.23 no.1
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    • pp.54-65
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    • 2013
  • The LCM (Linear Cutting Machine) test is one of the most powerful and reliable methods for designing the disc cutter and for predicting the TBM (Tunnel Boring Machine) performance. It has an advantage to predict the actual load on disc cutter from the laboratory test on the real-size large rock samples, however, it also has a disadvantage to transport and/or prepare the large rock samples and to need an extra cost for experiment. In order to overcome this problem, lots of numerical studies have been performed. In this study, the PFC3D (Particle Flow Code in 3 Dimension) has been adopted for numerical analysis on optimum cutter spacing and failure aspects of Busan Tuff. The optimum cutting condition with s/p ratio of 16 and minimum specific energy of $14MJ/m^3$ was derived from numerical analyses. The cutter spacing for Busan Tuff had the good agreements with those of LCM test and numerical analysis by finite element method.

Estimation of the optimum TBM disc cutter spacing by the dynamic fracture modeling (동적 파괴모델링에 의한 TBM 디스크 커터의 최적 절삭간격 예측)

  • You, Sang-Hwa;Chang, Soo-Ho;Cho, Jung-Woo;Jeon, Seok-Won
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.10 no.1
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    • pp.81-90
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    • 2008
  • It is of great importance to determine the optimum cutter spacing in TBM. In order to determine the optimum cutter spacing, a series of cutting tests by linear cutting machine (LCM) are performed with changing cutter space. This study showed that a numerical method for estimating the optimum cutter spacing could be developed by AUTODYN-3D in order to overcome the limitation of LCM test. By using this method, the optimum cutter spacing of Hwangdeung granite was estimated.

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Track servo patterns spacing optimization using least mean square estimation algorithm for holographic data storage (최소제곱평균 추정기법 알고리즘을 이용한 트랙서보패턴 간격 최적화)

  • Lim, Sung-Yong;Lee, JongJin;Lee, Jae-Seong;Jeong, Wooyoung;Yang, Hyunseok;Park, No-Cheol;Park, Young-Pil
    • Transactions of the Society of Information Storage Systems
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    • v.9 no.1
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    • pp.5-9
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    • 2013
  • Page-oriented holographic data storage (HDS) is very sensitive to the disturbances. However, vibration effect by disc imbalance can be ignored because data pages are recorded and retrieved with stop-go rotation. Therefore, just estimating de-track due to eccentricity of disc is enough to construct stable track servo system. In this paper, propose the spacing of track servo patterns optimization method using Least Mean Square (LMS) estimation algorithm. Through the patterns spacing optimization, storage density maximize can be achieved.

A fundamental study on velocity restoration for tidal farm

  • Hoang, A.D.;Yang, C.J.
    • Journal of Advanced Marine Engineering and Technology
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    • v.37 no.3
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    • pp.266-273
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    • 2013
  • With the worldwide trend of controlling the utilization of fossil fuels inducing global climate change, many efforts will have to be made on securing a sustainable energy supply. Tidal current is a concentrated form of gravitational energy, its resource is significant, but limited locations. To effectively capture tidal current energy from the sea, a group of tidal turbines should be formed and positioned with optimal size and spacing for absorbing from multiple points. Thus, the flow field including turbines becomes a huge domain, a so-called tidal farm. It can be very convenient technically and economically if a whole turbine farm is simulated by means of actuator disc thoery. So, the analysis method using actuator discs coupled with a solution of Reynolds Averaged Navier-Stokes (RANS) equations is adopted for actual tidal turbines. Actuator discs have regions where similar forces imposed by actual turbines are applied to a flow. As working in group formation, turbines naturally have interaction effects on one another. Therefore, the present paper investigate the evaluation on the operating performance of tidal farm in terms of the mutual influence among turbine units with various lateral and longitudinal spacing. Authors expect that results of the present study contribute to the development of tidal farm for the future potential energy.

A numerical study on rock cutting by a TBM disc cutter using SPH code (SPH 코드를 사용한 TBM 디스크커터의 암석 절삭에 대한 수치해석적 연구)

  • Jeong, Ho-Young;Jeon, Seok-Won;Cho, Jung-Woo
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.15 no.3
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    • pp.345-356
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    • 2013
  • Numerical simulation on rock cutting by a TBM disc cutter was carried out using SPH (Smoothed Particle Hydrodynamics) code. AUTODYN3D, a commercial software program based on finite element method, was used in this study. The three-dimensional geometry of a disc cutter and a rock specimen were modeled by Lagrange and SPH code respectively. The numerical simulation was carried out for Hwangdeung granite for 10 different cutting conditions. The results of the numerical simulation, i.e. the relation between cutter force and failure behavior, had a good agreement with those from LCM test. The cutter forces measured in the numerical simulation had 10% deviation from the LCM test results. Moreover, the optimum cutter spacing was almost identical with the experimental results. These results indicate that SPH code can be successfully used had applicability for simulation on rock cutting by a TBM disc cutter. However, further study on Lagrange-SPH coupled modelling would be necessary to reduce the computation time.