• Title/Summary/Keyword: Disassembly Jig

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Design of a Method for Disassembly Works on Recycle Products

  • Matsumoto, Toshiyuki;Yahata, Yuko;Shida, Keisuke
    • Industrial Engineering and Management Systems
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    • v.8 no.1
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    • pp.66-71
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    • 2009
  • This study proposes a new framework for designing disassembly methods. In recent years, environmental problems have become global issues. Recycling of used products or resources is recognized as a matter of significance since it may help reduce the risk of exhausting natural resources. Considering possible exhaustion of limited natural resources in the near future, reuse of products would gain more environmental significance. As yet, it relies hugely on manual disassembly, which labor cost places burden on the total recycling cost. The purpose of this study is to propose a methodology designing for manual disassembly works, and a creation method of a jig. By focusing on parts' connection and attachment relationship, parts are categorized in 5 categories (parent part, joint key part, attaching key part, child part, and independent part) according to the features that parts possess, and 3 kinds of connection relationships (parent part-joint key part connection, parent part-independent part connection and child part-child part connection) are clarified. Connection relationship and attachment relationship charts have also been created, and utilizing them, disassembly orders are settled, and a disassembly jig is devised. The proposed methodology is also applied to a real product and its work time is improved 42% form 31 to 13 seconds.

A Study on Efficiency Improvement of Vane Damper of Marine Boiler FD FAN (중대형 보일러용 FD FAN의 베인 댐퍼 구조 개선에 관한 연구)

  • Kang, Bong-Sung;Park, Yool-Min;Kim, Sung-Moon;Jung, Soon-Jae;Yoo, Min-Gyung;Jang, Sung-Cheol
    • Proceedings of the SAREK Conference
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    • 2008.11a
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    • pp.375-380
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    • 2008
  • This study have processed the developing of vane damper with accurate control by using gear which is a flow-control equipment of marine boiler's FD fan on this research. For the developing of vane damper, we have corrected some problem from welding & assembly process by changing the design, and for the case of an emergency case, we have applied the easy disassembly & assembly on that vane damper. Compared to Rink type vane damper in current, we have focused on high efficiency with low price of that new developing damper. For selection of actuator, we have tried to find the propriety with our developing focus. Also, we have developed a jig of assembly processing for high productivity with quality, it caused the best assembly performance with heat-treated & processed parts.

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