• 한국표면공학회지
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• 제56권4호
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• pp.283-287
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• 2023

The structures for road safety are guard rails that protect the cars and passengers. If an accident occurs on the roads after a long period of installation, it may escalate into a major disaster. In order to repair many guard rails, the existing repair method of replacing them with new ones requires enormous financial resources. To solve this problem, the G-SAVE method was developed to repair the guard rail without replacing them. This method removes the rust on the surface of the guard rail and then performs ambient-dip galvanizing coating on it without replacing the new ones. No studies or reports have yet been made on the risk assessment of harmful substances, vehicles for these entire processes. Therefore, this paper focuses on risk assessment using the PHA (Preliminary Hazard Analysis) technique and conducts risk assessment for concept design stage of the coating vehicles.

• 한국표면공학회지
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• 제55권6호
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• pp.448-459
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• 2022

Generally, steel is the most commonly used in the industry because of good strength, processability and cost-effectiveness. Steel can be surface-treated such as coating or used as an alloy by adding elements such as Cr, Ni, Zr, and Al to increase corrosion resistance. However, even if steel is used in same environment corrosion resistance is sharply lowered when it is exposed to a high temperature for a fixed or extended period of time due to an overload or other factors. In particular, the use of hot-dip aluminized plated steel, which is used in high-temperature atmospheres, is increasing due to the surface Al₂O₃ oxide film. This steel necessitates an urgent solution as issues of corrosion resistance limitations often appear. It is an important issue that not only cause analysis but also the research for the surface treatment method that can be solved. Thus, in this study, Cr in which it is expected to be effective in corrosion resistance and heat resistance attempted to deposit on hot dip aluminized plated steel with PVD sputtering. And it was possible to present the surface treatment application of various types of industrial equipment exposed to high temperature and basic design guidelines for use by confirming the corrosion resistance of hot dip Al-Si plated steel with Cr film deposited at high temperature.

• 한국재료학회지
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• 제24권5호
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• pp.259-265
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• 2014

$ZrO_2$ films were coated on aluminum etching foil by the sol-gel method to apply $ZrO_2$ as a dielectric material in an aluminum(Al) electrolytic capacitor. $ZrO_2$ films annealed above $450^{\circ}C$ appeared to have a tetragonal structure. The withdrawal speed during dip-coating, and the annealing temperature, influenced crack-growth in the films. The $ZrO_2$ films annealed at $500^{\circ}C$ exhibited a dielectric constant of 33 at 1 kHz. Also, uniform $ZrO_2$ tunnels formed in Al etch-pits $1{\mu}m$ in diameter. However, $ZrO_2$ film of 100-200 nm thickness showed the withstanding voltage of 15 V, which was unsuitable for a high-voltage capacitor. In order to improve the withstanding voltage, $ZrO_2$-coated Al etching foils were anodized at 300 V. After being anodized, the $Al_2O_3$ film grew in the directions of both the Al-metal matrix and the $ZrO_2$ film, and the $ZrO_2$-coated Al foil showed a withstanding voltage of 300 V. However, the capacitance of the $ZrO_2$-coated Al foil exhibited only a small increase because the thickness of the $Al_2O_3$ film was 4-5 times thicker than that of $ZrO_2$ film.

• 한국세라믹학회지
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• 제39권10호
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• pp.1001-1006
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• 2002

은이 피복된 Bi(2223) 단심 초전도 선재에 절연층으로 $SrZrO_3$ 피막을 졸-겔과 딥-코팅법으로 제조하여 $SrZrO_3$ 코팅층과 초전도 선재간 접착력 특성을 조사하였다. 실험인자로는 출발원료의 몰비, 유기화합물 첨가량, 건조온도 및 시간, 열처리 온도 및 시간이었으며 다구찌법의 망대특성과 $L_18(2^1{\times}3^7)$ 직교배열표를 이용하여 코팅층의 최적조건인 인자와 수준 조합의 최적화를 접착강도를 측정하여 분석하였다. 최적의 접착 특성을 가진 코팅조건은 Sr/Zr의 몰비가 0.3/0.7, 유기화합물 첨가량이 5wt%, 건조온도 및 시간은 160${\circ}C$ 10분, 열처리 온도 및 시간은 500${\circ}C$ 20분이었다. 분산분석 결과, 유의수준이 ${\alpha}$=0.1인 통계적으로 90% 신뢰공정이었다.

• 공업화학
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• 제16권2호
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• pp.187-193
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• 2005

광촉매 $TiO_2$박막은 titanium (IV) isopropoxide, 에탄올, HCl을 일정한 비율로 졸-겔방법에 의해 제작하였다. SEM에 의한 표면관찰에서는 $500^{\circ}C$에서 5회 반복해서 코팅하여 제작한 것이 우수했다. EDX에 의한 성분비는 spin코팅이 O : Ti의 atom%가 61 : 39로 dip코팅보다 우수했다. 그리고 박막제작의 온도에 따라서 anatase상에서 rutile상으로 결정구조가 변화되어 가는 것을 XRD측정으로 알았다. 제작한 $TiO_2$박막에 UV빔을 조사해서 얻은 TOC의 광분해효율이 1 h 이내에 20~65%를 나타내었고, 그 이후에는 서서히 감소하는 것을 확인했다.

• Korean Chemical Engineering Research
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• 제54권6호
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• pp.767-774
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• 2016

졸-겔법에 의해 출발물질로 aluminum isopropoxide를 사용하여, 메탄올용매 내에서 가수분해 시킨 후 해교제인 초산, 질산 또는 염산을 각각 첨가하여 해교 시켜 3종류의 alumina sol을 제조하였다. 또한 이 sol에 실란커플링제인(3-glycidyloxypropyl) trimethoxysilane을 첨가하여 코팅 용액을 제조한 후, 이용액을 polycarbonate 기재 위에 담금 코팅 후 열 경화시켜 코팅 도막을 형성하였다. 이 과정 중 해교제의 종류 변화가 코팅 도막의 물성에 미치는 영향을 연구하였다. 그 결과 해교제로서 강산인 염산이나 질산을 사용한 코팅 도막은 H나 2H의 연필경도와 5B의 부착력을 나타내어 우수한 물성을 나타내었다. 반면에 해교제로서 약산인 초산을 사용한 경우에는 HB의 연필경도와 3B의 부착력을 보여 좋지 못한 물성을 나타내었다.

• 한국초전도ㆍ저온공학회논문지
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• 제5권1호
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• pp.13-16
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• 2003

Adhesion of $SrZrO_3$ resistive oxide barrier on Ag sheathed Bi(2223) tapes prepared by the sol-gel and dip-coating method was evaluated with an aid of Taguchi method and Lie($2^1{\times}3^7$) orthogonal arrays to determine the optimal process combination of levels of factors that best satisfy the bigger is better quality characteristic (QC=B). For analyses of results statistical calculations such as average and analysis of variance (ANOVA) were employed to analyze the results for improving the performance qualities of the dip-coated $SrZrO_3$ film. Experimentally, the performance of the films was evaluated in terms of bond strength by varying Sr/Zr moi ratio (A), amount of organic vehicle additives (B), drying temperature (C) and time (D), heat treatment temperature (E) and time (F), respectively. The optimal combination of levels of factors was determined to be $A_3B_2C_3D_2E_1F_3$ having a 90% confidence level.

• 한국재료학회지
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• 제22권8호
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• pp.416-420
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• 2012

Recently nanoscience and nanotechnology have been studied intensively, and many plants, insects, and animals in nature have been found to have nanostructures in their bodies. Among them, lotus leaves have a unique nanostructure and microstructure in combination and show superhydrophobicity and a self-cleaning function to wipe and clean impurities on their surfaces. Coating films with combined nanostructures and microstructures resembling those of lotus leaves may also have superhydrophobicity and self-cleaning functions; as a result, they could be used in various applications, such as in outfits, tents, building walls, or exterior surfaces of transportation vehicles like cars, ships, or airplanes. In this study, coating films were prepared by dip coating method using polypropylene polymers dissolved in a mixture of solvent, xylene and non-solvent, methylethylketon, and ethanol. Additionally, attempts were made to prepare nanostructures on top of microstructures by coating with the same coating solution with an addition of carbon nanotubes, or by applying a carbon nanotube over-coat on polymer coating films. Coating films prepared without carbon nanotubes were found to have superhydrophobicity, with a water contact angle of $152^{\circ}$ and sliding angle less than $2^{\circ}$. Coating films prepared with carbon nanotubes were also found to have a similar degree of superhydrophobicity, with a water contact angle of 150 degrees and a sliding angle of 3 degrees.

• 한국재료학회지
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• 제26권5호
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• pp.271-280
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• 2016

When a single inorganic precursor is used for the synthesis of a sol-gel coating, there is a problem of cracking on the surface of coating layer. In order to solve this problem of surface cracking, we synthesized inorganic-organic coatings that have hybrid properties of inorganic and organic materials. Sols of various ratios (1:0.07, 0.2, 0.41, 0.82, 1.64, 3.26, 6.54, 13.2) of an inorganic precursor of Tetrabutylorthotitanate ($Ti(OBu)_4$, TBOT) and an organic precursor of ${\gamma}$-Methacryloxy propyltrimethoxysilane (MAPTS) were prepared and coated on stainless steels (SUS316L) by dip coating method. The binding structure and the physical properties of the synthesized coatings were analyzed by FT-IR, FE-SEM, FIB (Focused Ion Beam), and a nano-indenter. Dynamic polarization testing and EIS (electrical impedance spectroscopy) were carried out to evaluate the micro-defects and the corrosion properties of the coatings. The prepared coatings show hybrid properties of inorganic oxides and organic materials. Crack free coatings were prepared when the MAPTS ratio was above a critical value. As the MAPTS ratio increased, the thickness and the corrosion resistance increased, and the hardness decreased.

• 한국전기전자재료학회:학술대회논문집
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• 한국전기전자재료학회 2000년도 하계학술대회 논문집
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• pp.218-221
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• 2000

Currently, Bi-2223 HTS tape is capable of being fabricated in longer than 100m length by industrial processes. But there are some problems in heat treatment of the degree of longer than 100m tape, which is in term of volume occupied with specimen in furnace. The effects of ceramic coating with variable slurry states were studied in Bi-2223 high-temperature superconductor. The HTS tapes coated with oxide were prepared by using dip-coating method on slurry state. Critical current(I$_{c}$) of tapes coated with ceramic materials were equal with 11.5A at 77K after first heat treatment as different slurries. For final heat treatment, Critical current of HTS tapes coated with zirconia oxide mixed in PMMA and PVA organic solute were 20.8A at 77K. The breakdown voltage of HTS tapes coated with zirconia oxide were 3kV in air and 4~7kV in L$N_2$.>.