• 한국표면공학회지
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• 제29권4호
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• pp.253-260
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• 1996

Regular spangle hot dip galvanized steel sheets were made in the zinc bath containing a small amount of Al and with the addition of Pb, Sb, Sb-Mg, Sb-Cu and Bi respectively whose average glosses were measured. Zero-spangle hot dip galvanized steel sheets were also made by spraying a 2% $NH_4H_2PO_4$ solution on molten coating surfaces with exactly the same chemical compositions as above used for regular spangle and whose glosses and corrosion losses were also evaluated. For manufacturing zero- spangle hot dip galvanized steel sheets with high brightness, the zinc bath with 0.02%Sb and the spraying of a 2% $NH_4H_2PO_4$ solution were proposed and for better brightness and corrosion resistance, the zinc bath with 0.02% Sb-0.50%Mg and the spraying of a 2% $NH_4H_2PO_4$ solution were also proposed.

• 한국표면공학회지
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• 제29권4호
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• pp.278-285
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• 1996

The structure of coating layer formed by hot dip Al-Cu alloy coating on Monel 1400 metal was studied. The coating layer consists of alloyed layer adjacent to the Monel 400 substrate and Al-Cu alloy. It was found that the hardness of coating increased with dipping time and heat treatment associated with the diffusion and the formation of intermetallic compound at the interface. However the thickness of coating layer was decreased at high dipping temperature due to tile higher viscosity of liquid coating alloy. Diffusion heat treatment at $600^{\circ}C$ after coating resulted in the disappearence of adhered Al(Cu) and $CuAl_2$ phases, and then they transformed into the new phases of CuAl and Al7Cu4Ni at coating layer.

• 제어로봇시스템학회:학술대회논문집
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• 제어로봇시스템학회 1995년도 Proceedings of the Korea Automation Control Conference, 10th (KACC); Seoul, Korea; 23-25 Oct. 1995
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• pp.323-327
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• 1995

A new air knife system for coating thickness control in hot dip galvanizing process had been developed and installed on the CGL in Pohang Steel Works, POSCO. This new system consists of air knives with remotely adjustable nozzle slot and an automatic control system which can control both longitudinal and traverse coating deviations. Based on the optimal control algorithm, a traverse coating deviation control was designed. The controller controls the lip profile of the air knives with flexible structure according to the deviation of coating weight. From the measured values which are dependent on the strip width, the lip gaps are calculated with optimal algorithm and the model of the coating deviation. Time delay between knives and a coating thickness gauge is solved by the Smith Predictor.

• 대한기계학회논문집B
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• 제28권7호
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• pp.763-770
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• 2004

The problem of edge overcoating developed near the edge of the steel strip is studied quantitatively in the gas wiping process of continuous hot-dip galvanizing. It has been assumed that the edge overcoating occurs due to the reduced impact pressure of wiping gas on the strip edge and it is one of detrimental problems to the quality of coating products. In order to analyse the edge overcoating problem numerically, three-dimensional unsteady flows due to the gas wiping are calculated by using a commercial code, STAR-CD. Standard $\kappa$-$\varepsilon$ model is used as a turbulence model. The 1D code for calculation of coating thickness is constructed by using continuity and Navier-Stokes equations. The calculation results have shown good agreement with measurements of edge overcoating thickness, taken from galvanizing line trials. Therefore it is conformed that the major cause of edge overcoating is the reduced impact pressure of wiping gas on the strip surface.

• Composites Research
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• 제24권1호
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• pp.45-50
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• 2011

자체-감지능 있는 다기능성 나노복합소재를 위해, 투명하고 전도성 있는 카본나노튜브 (CNT)로 코팅된 폴리에틸렌 테레프탈레이트(PET)를 함침 방법으로 제조하였다. CNT 코팅의 전기적 광학적 특정의 변화는 함침 횟수와 CNT용액의 농도에 주로 의존하였다. 결과적으로, CNT 코팅의 표면저항과 투과도는 제조공정의 변수들에 따라 예민하게 조절되었다. CNT 코팅의 표면저항은 4점법과 이중 배열법에 의해 측정되었으며, 광학적 투과도는 UV 스펙트럼을 사용하여 평가하였다. CNT 코팅의 표면특성을 측정한 정적 및 동적 접촉각은 상호 일치함을 보여주었다. 함침 코팅수가 증가함에 따라, CNT코팅한 PET의 표면저항은 현저하게 저하했으나, 투명도는 CNT 네트워크의 특성으로 거의 감소하지 않았다. CNT와 인듐틴옥사이드 (ITO)의 계면 및 전기적 특성들은 피로 시험을 통하여 비교하였다. CNT는 2000회 반복 후에도 표면저항의 변화가 없는 반면에, ITO는 1000회 반복까지 표면저항의 급격한 증가를 보여주었다가 안정화하였다. 이는 형상비가 큰 CNT는 전기 접촉점을 계속 유지하는 반면에, 취성이 있는 ITO는 미세 균열이 발생하여 전지 접촉점을 많이 상실하기 때문이다.

• Journal of Magnetics
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• 제2권1호
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• pp.16-21
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• 1997

Those were investigated, the crystallographic, morphological, and magnetic properties of barium ferrite film (SiO2/Si substrate) prepared by sol-gel dip coating. Appropriate sol was prepared by dissolvin barium and iron nitrate in ethylene glycol at 80$^{\circ}C$. To obtain the films, thermally oxidized p-type silicon substrate with (111) of crystallographic orientation were dipped into the sol, dried at 250$^{\circ}C$ to remove organic material, and heated at 800$^{\circ}C$ for 3 hours in air for the crystallization of barium ferrite. It was found that the particles of barium ferrite formed on the substrate exhibited needle-like shape placing parallel to the substrate and its c-axis is long axis direction. There was tendency that the coercive force in horizontal direction to the substrate was higher than that in vertical direction to it. This tendency was profound in large thickness.

• 한국세라믹학회지
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• 제32권3호
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• pp.281-288
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• 1995

to prepare the TiO2 thin films, acetyl-acetone(2.4-pentanedione)(1 : 1 molar ratio) was dissolved in the propanol solution of titanium(IV)isopropoxide(Ti[OCH(CH3)2]4). Al, Cr and Sb in the form of soluble salt and niobium ethoxide were added s dopants, respectively. Thin films were coated by the dip-coating method and characteristics were investigated by XRD, SEM and conductance meter. As a result, viscosity of sol was maintained below 4 centi Poise more than 20 days, and crystal growth and diminution of resistivity occurred as the heat treatment temperature increased. The grains grew over 1${\mu}{\textrm}{m}$ and the lowest resistivity was obtained when Nb was added at 130$0^{\circ}C$.

• 한국염색가공학회지
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• 제14권3호
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• pp.11-18
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• 2002

The preparations of deodorizing fibers using $\textrm{TiO}_2$ have been investigated. $\textrm{TiO}_2$ is known to be an excellent photocatalyst for the degradation of organic and inorganic contaminants in water. $\textrm{TiO}_2$ catalyst have been supported on the glass fiber by a dip-coating procedure. The resulting materials have been characterized by XRD and SEM. The immobilized catalysts were tested in the photocatalytic degradation of $\textrm{NH}_3$, $\textrm{CH}_3\textrm{SH}$ and $\textrm{CH}_3\textrm{CHO}$. The deodorant activity(D.A.) of these deodorizing fibers was measured by chromogenic gas detector tubes. The efficient deodorant activity results have been achieved through the increase of $\textrm{TiO}_2$ sol concentration.

• 한국세라믹학회지
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• 제33권12호
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• pp.1353-1364
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• 1996

Recently semiconductor doped glasses have attracted attention as nonlinear optical materials because of their large third order nonlinear optical properties. The transparent and homogeneous CdS-doped SiO2 glass thin films were obtained by the dip=coating process of the sol-gel method. Thin films were consisted of glasses containing CdS microcrystallites which were formed by dissolved Cd2+ and S2- ions in a SiO2 matrix solutions. A subsequent thermal treatment of this samples led the formation of colloidal agglomerates and finally of microcrystallites. The size of CdS microcrystallites was about 4 to 15 nm after thermal treatments at various heating conditions. From the optical absorption spectra of the CdS-doped SiO2 glass films it was found that the absorption edge was blue-shifted compared with that of the bulk CdS crystal(~2, 4 eV) and that the amount of energy shift was inversely proportional to the crystal size. And the band gap energy increased with the decrease in crystallite size indicating that the quantum size effects occured.

• The Korean Journal of Ceramics
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• 제3권4호
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• pp.249-252
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• 1997

Highly oriented ZnO thin films were fabricated by dip-coating technique using zinc acetate 2-methoxyethanol 2-aminoethanol solution as starting materials, and effects of substrates on the film's orientation were investigated. Product films were obtained by prefiring at 300, 400, 500 and 550℃ for 10 min, followed by final heat-treatment at the same temperatures as prefiring for 1h. c-axis oriented films on glass substrates were prepared by heat treatment of prefiring films at 300-550℃, while films on alumina showed polycrystalline structure. Films with c-axis orientation exhibited lower specific resistivities than those of polycrystalline films with partial crack and pore.