• 제목/요약/키워드: Dip Coating

검색결과 375건 처리시간 0.034초

AAO 기판에 Dip-coating 공정을 이용한 $Fe_2O_3$ 나노입자들의 단일층 형성 (Assembly of $Fe_2O_3$ Nanoparticles into Anodic Aluminum Oxide Templates by Dip-Coating Process)

  • 서일;김광수;김정민;이현호;윤태식;김용상
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2008년도 제39회 하계학술대회
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    • pp.1232-1233
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    • 2008
  • 딥 코팅 공정을 통하여 콜로이드 $Fe_2O_3$ 나노입자의 단일층을 다공성의 AAO (Anodic Aluminum Oxide) 기판에 형성하였다. 나노입자의 평균 사이즈는 20 nm이고, 각각의 나노입자는 올레익 산(oleic acid) 으로 둘러싸여 옥탄(octane) 용액 안에 분산되어있다. AAO 기판은 알루미늄에 높은 균일성과 고밀도의 기공(pore) 형성을 위해 두 단계 양극산화공정을 통해 제작하였다. AAO 기공의 지름은 ${\sim}$30에서 100 nm 이고, 딥 코팅 공정의 속도는 0.1 mm/sec 로 하여 AAO의 나노기공 안에 나노입자의 단일층을 성공적으로 형성시켰다.

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Fabrication and Characterization of Functional Gradient Ceramic Bone Substitutes

  • 김민성;민영기;양훈모;송호연;이병택
    • 한국재료학회:학술대회논문집
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    • 한국재료학회 2010년도 춘계학술발표대회
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    • pp.42.2-42.2
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    • 2010
  • Recently, highly porous bone substitutes, which have interconnected open pore structure, have been focused on improving their mechanical properties and modifying their functions. Especially, it is highly required to develop functional gradient structured bone substitute which is available for controlling their material properties such as bioresorption rate and elastic modulus. Porous $ZrO_2$ scaffold was fabricated by the sponge replica method using PU sponge. After 3 times of dip coating and the subsequent oven drying, burning out and microwave sintering were carried out. Various $ZrO_2$-BCP powder mixtures were prepared depending on the ratio and coated on the $ZrO_2$ scaffold by dip coating process. X-ray diffraction analysis was performed to characterize the phase identification of the scaffolds. Microstructures of the bone substitutes were observed using scanning electron microscopy.

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친수성 포스파젠 고분자를 이용한 금속 이온 분리막 제조에 관한 연구 (A Study on the Preparation of Metal-Ion Separation Membrane with Hydrophilic Polyphosphazenes)

  • 권석기;이병철
    • 공업화학
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    • 제10권3호
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    • pp.445-449
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    • 1999
  • 소수성인 poly[bis(trifluoroethoxy)phosphazene]에 methoxyethylenoxy 측쇄를 치환시켜 친수성을 증가시킨 포스파젠 고분자를 합성하였으며 합성된 고분자를 다공성 polypropylene 지지체위에 dip-coating법으로 금속이온 분리막을 제조하였다. $Cr^{3+},\;Co^{2+},\;Mn^{2-}$이온 수용액에 대한 분리실험을 $25^{\circ}C$에서 $60^{\circ}C$까지 온도범위에서 행하였다. 치환된 methoxyethylenoxy기 중의 ethylenoxy의 반복단위가 증가할수록 이온의 투과특성이 증가하는 것을 알수 있었다. Trifluoroethoxy methoxyethoxyethoxyethoxy co-substituted polyphosphazene의 경우 $Cr^{3-}$ 이온이 $60^{\circ}C$에서 분리계수 4.5의 값을 갖고 $Co^{2+},\;Mn^{2+}$ 이온들로부터 분리가 됨을 알 수 있었다.

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Temperature-dependent photoluminescence study on aluminum-doped nanocrystalline ZnO thin films by sol-gel dip-coating method

  • Nam, Giwoong;Park, Hyunggil;Yoon, Hyunsik;Kim, Soaram;Leem, Jae-Young
    • 한국표면공학회:학술대회논문집
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    • 한국표면공학회 2012년도 추계총회 및 학술대회 논문집
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    • pp.131-133
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    • 2012
  • The photoluminescence (PT) properties of Al-doped ZnO thin films grown by the sol-gel dip-coating method have been investigated. At 12 K, nine distinct PL peaks were observed at 2.037, 2.592, 2.832, 3.027, 3.177, 3.216, 3.260, 3.303, and 3.354 eV. The deep-level emissions (2.037, 2.592, 2.832, and 3.027 eV) were attributed to native defects. The near-band-edge (NBE) emission peaks at 3.354, 3.303, 3.260, 3.216, and 3.177 eV were attributed to the emission of the neutral-donor-bound excitons (D0X), two-electron satellite (TES), free-to-neutral-acceptors (e,A0), donor-acceptor pairs (DAP), and second-order longitudinal optical (2LO) phonon replicas of the TES (TES-2LO), respectively. According to Haynes' empirical rule, we calculated the energy of a free exciton (FX) to be 3.374 eV. The thermal activation energy for D0X in the nanocrystalline ZnO thin film was found to be ~25 meV, corresponding to the thermal dissociation energy required for D0X transitions.

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PAA-PAN 복합막을 이용한 에탄올 수용액의 투과증발 분리 (Separation of Aqueous Ethanol Solution Using a PAA-PAN Composite Membrane Through Pervaporation)

  • 원장묵;하백현;최호상
    • 멤브레인
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    • 제6권3호
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    • pp.182-187
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    • 1996
  • 우수한 분획특성을 가지는 친수성 고분자인 poly(acrylonitrile) [PAN]을 막소재로 하여 상전환법(phase inversion method)으로 복합막의 지지층으로 사용될 지지막을 제조하였으며, 한외여과 실험을 통하여 지지막의 특성인 순수 투과도와 분획분자량을 측정하였다. 이 지지막 표면에 poly(acrylic acid) [PAA]를 dip-coating 시켜 열처리한 복합막을 제막하고 에탄올 수용액의 투과증발 분리특성을 고찰하였다. PAN 지지막의 UF 특성은 순수의 투과유속이 $0.17~31\textrm{mm}^3/m^{2} \cdot s \cdot Pa$, 분획분자량이 42,000~150,000의 막을 얻었다. 복합막의 투과유속과 분리계수는 지지막의 기공구조 변화에 상당한 영향을 받고 있음을 알 수 있으며, 지지층의 분획분자량의 증가에 따라 투과유속은 감소하였고 분리계수는 공급원액의 농도에 따라 약간의 변화를 보였다.

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Corrosion Behavior of a High-Manganese Austenitic Alloy in Pure Zinc Bath

  • Yi, Zhang;Liu, Junyou;Wu, Chunjing
    • Corrosion Science and Technology
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    • 제9권2호
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    • pp.98-103
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    • 2010
  • In order to further reduce the cost without reducing the corrosion resistance, a high-manganese austenitic alloy for sink roll or stabilizer roll in continuous hot-dip coating lines was developed. A systematic study of corrosion behavior of the high-manganese austenitic alloy in pure zinc bath at $490^{\circ}C$ was carried out. The results shows that, the high-manganese austenitic alloy shows better corrosion resistance than 316L steel. The corrosion rate of the high-manganese austenitic alloy in pure zinc bath is calculated to be approximately $6.42{\times}10^{-4}g{\cdot}cm^{-2}{\cdot}h^{-1}$, while the 316L is $1.54{\times}10^{-3}g{\cdot}cm^{-2}{\cdot}h^{-1}$. The high-manganese austenitic alloy forms a three-phase intermetallic compound layer morphology containing ${\Gamma$}, ${\delta}$ and ${\zeta}$ phases, while the 316L is almost ${\zeta}$ phase. The ${\Gamma}$ and ${\delta}$ phases of the high-manganese austenitic alloy contain about 8.5 wt% Cr, the existence of Cr improve the stabilization of phases, which slow down the reaction of Fe and Zn, improve the corrosion resistance of the high-manganese austenitic alloy. So substitute the nickel with the manganese to manufacture the high-manganese austenitic alloy of low cost is feasible.

산화물박막 증착에 의한 금속 메쉬전극 구조 광전기화학셀의 효율 개선에 관한 연구 (Efficiency Improvement of Metal-Mesh Electrode Type Photoelectrochemical Cells by Oxides Layer Coatings)

  • 한치환;박선희;성열문
    • 전기학회논문지
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    • 제60권3호
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    • pp.584-587
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    • 2011
  • In this work, the $TiO_2$ and $SnO_2$ thin films as blocking layers were coated directly onto the metal-mesh electrode surface to prevent unnecessary inflow of back-transfer electrons from the electrolyte ($I^-/I_3^-$) to the metal-mesh electrode. The DSCs were fabricated with working electrode of SUS mesh coated with blocking $TiO_2$ and $SnO_2$ layers, dye-attached mesoporous $TiO_2$ film, gel electrolyte and counter electrode of Pt-deposited F:$SnO_2$. From the experimental result, it was ascertained that the efficiency of metal electrode coated with $TiO_2$ by Dip-coating was superior to that of metal electrode coated with $SnO_2$ by Dip-coating and screen printing with the results of experiments. The photo-current conversion efficiency of the cell obtained from optimum fabrication condition was 3% ($V_{oc}$=0.61V, $J_{sc}$=11.64 mA/$cm^2$, ff=0.64) under AM1.5, 100 mW/$cm^2$ illumination.

Preparation of SiO2-CuO-CeO2 Composite Powders and Its Thin Film Templated with Oxalic Acid

  • Son, Boyoung;Jung, Miewon
    • 한국재료학회지
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    • 제22권10호
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    • pp.526-530
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    • 2012
  • Silica-based ceramic-matrix composites have shown promise as advanced materials for many applications such as chemical catalysts, ceramics, pharmaceuticals, and electronics. $SiO_2$-CuO-$CeO_2$ multi-component powders and their thin film, using an oxalic acid template as a chelating agent, have larger surface areas and more uniform pore size distribution than those of inorganic acid catalysts. $SiO_2$-CuO-$CeO_2$ composite powders were synthesized using tetraethylorthosilicate, copper (II) nitrate hemi (pentahydrate), and cerium (III) nitrate hexahydrate with oxalic acid as template or pore-forming agent. The process of thermal evolution, the phase composition, and the surface morphology of these powders were monitored by thermogravimetry-differential thermal analysis (TG-DTA), X-ray diffractometry (XRD), field-emission scanning electron microscopy (FE-SEM), and energy dispersive X-ray spectrometry (EDXS). The mesoporous property of the powders was observed by Brunner-Emmett-Teller surface (BET) analysis. The improved surface area of this powder template with oxalic acid was $371.4m^2/g$. This multi-component thin film on stainless-steel was prepared by sol-gel dip coating with no cracks.

Phase-Field Modelling of Zinc Dendrite Growth in ZnAlMg Coatings

  • Mikel Bengoetxea Aristondo;Kais Ammar;Samuel Forest;Vincent Maurel;Houssem Eddine Chaieb;Jean-Michel Mataigne
    • Corrosion Science and Technology
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    • 제23권2호
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    • pp.93-103
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    • 2024
  • In the present work, a phase-field model for dendritic solidification is applied to hot-dip ZnAlMg coatings to elucidate the morphology of zinc dendrites and the solute segregation leading to the formation of eutectics. These aspects define the microstructure that conditions the corrosion resistance and the mechanical behaviour of the coating. Along with modelling phase transformation and solute diffusion, the implemented model is partially coupled with the tracking of crystal orientation in solid grains, thus allowing the effects of surface tension anisotropy to be considered in multi-dendrite simulations. For this purpose, the composition of a hot-dip ZnAlMg coating is assimilated to a dilute pseudo-binary system. 1D and 2D simulations of isothermal solidification are performed in a finite element solver by introducing nuclei as initial conditions. The results are qualitatively consistent with existing analytical solutions for growth velocity and concentration profiles, but the spatial domain of the simulations is limited by the required mesh refinement.

식용 콜라겐 분말을 적용한 바이오 압전 발전기의 특성 (Characteristics of Bio-Piezoelectric Generator Using Edible Collagen Powder)

  • 손하영;박상식
    • 한국재료학회지
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    • 제34권4호
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    • pp.215-222
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    • 2024
  • Because collagen is inherently piezoelectric, research is being actively conducted to utilize it to harvest energy. In this study, a collagen solution was prepared using edible low-molecular-weight peptide collagen powder, and collagen films were fabricated using a dip coating method. The collagen films prepared by dip coating showed a smooth surface without defects such as pinholes or cracks. Dehydrothermal treatment of the collagen films was performed to induce a stable molecular structure through cross-linking. The collagen film subjected to dehydrothermal treatment at 110 ℃ for 24 h showed a thickness reduction rate of 19 %. Analysis of the collagen films showed that the crystallinity of the collagen film improved by about 7.9 % after dehydrothermal treatment. A collagen film-based piezoelectric nanogenerator showed output characteristics of approximately 13.7 V and 1.4 ㎂ in a pressure test of 120 N. The generator showed a maximum power density of about 2.91 mW/m2 and an output voltage of about 8~19 V during various human body movements such as finger tapping. The collagen film-based piezoelectric generator showed improved output performance with improved crystallinity and piezoelectricity after dehydrothermal treatment.