• 제목/요약/키워드: Dimensional error

검색결과 1,541건 처리시간 0.026초

볼 엔드밀 가공에서 치수오차에 관한 실험적 연구 (An Experimental Study on the Dimensional Error in Ball End Milling)

  • 심기중;유종선;정진용;서남섭
    • 한국정밀공학회지
    • /
    • 제21권7호
    • /
    • pp.62-69
    • /
    • 2004
  • This paper presents an experimental study on the dimensional error in ball-end milling. In the 3D free-formed surface machining using ball-end milling, while machining conditions are varied due to the Z component of the feed and existing hemisphere part of the ball-end mill, the mechanics of ball-end milling are complicated. In the finishing, most of cutting is performed the ball part of the cutter and the machined surface are required the high quality. But the dimensional errors in the ball-end milling are inevitably caused by tool deflection, tool wear, thermal effect and machine tool errors and so on. Among these factors, the most significant one of dimensional error is usually known as tool deflection. Tool deflection is related to the instantaneous horizontal cutting force and varied the finishing cutting path. It lead to decrease cutting area, thus resulting cutting forces but the dimensional precision surface could not be obtained. So the machining experiments are conducted fur dimensional error investigation and these results may be used for decrease dimensional errors in practice.

Parallel Writing and Detection for Two Dimensional Magnetic Recording Channel

  • 장용;이재진
    • 한국통신학회논문지
    • /
    • 제37A권10호
    • /
    • pp.821-826
    • /
    • 2012
  • Two-dimensional magnetic recording (TDMR) is treated as the next generation magnetic recording method, but because of its high channel bit error rate, it is difficult to use in practices. In this paper, we introduce a new writing method that can decrease the nonlinear media error effectively, and it can also achieve 10 Tb/$in^2$ of user bit density on a magnetic recording medium with 20 Teragrains/$in^2$.

LOM 공정에서의 제품 치수 오차 분석에 관한 연구 (Dimensional Error Analysis of Products from LOM Process)

  • 하성도;김경환;송용억;박태권;김창희
    • 한국정밀공학회지
    • /
    • 제15권12호
    • /
    • pp.89-96
    • /
    • 1998
  • LOM (Laminated Object Manufacturing) process is one of rapid prototyping processes, where shapes are formed by accumulating cross sections of laser-cut paper. The process expects wide popularity since it is simple and the material is familiar to conventional mockup makers. However the dimensional accuracy of LOM parts is not so good as that of traditional wooden mockups, since the stack of adhesive-spread papers causes significant dimensional error. Also it is unclear how the other unknown environmental effects cause the errors as well. In this work the dimensional errors of LOM parts are measured and analysed. Experiments with test parts were performed in order to see the effects of part shape, moist, and sealer on dimensional variations. The characteristic of the paper is also analysed. Re-heating LOM parts, which is shown to have the effect of recovering dimensional changes, is applied to an example part.

  • PDF

측정 자동화 구축을 위한 투영기의 치수오차 분석에 관한 연구 (A Study on Analysis of Dimensional Error of Projector for Formulations of Measurement Automation)

  • 최지선;김문기
    • 반도체디스플레이기술학회지
    • /
    • 제20권4호
    • /
    • pp.114-118
    • /
    • 2021
  • In this research, the dimensional error of the measured specimen according to the measurement method was analyzed for the length, angle, radius of curvature and diameter using a projector which is used in industry. One-way analysis was performed on each data tested 30 times using a statistical technique. Through the experiment, it was found that an error occurred in each data when measuring the length and radius of curvature according to the measurement method, and the null hypothesis that no error occurred when measuring the angle and length was established. Based on this experimental data, the automatic measurement when measuring the projector causes less measurement error, so automatic measurement is recommended when measuring a small product. Also, an optimal measuring method is suggested for securing reliability on formulations of measurement automation.

2차원 프로브에 의한 NC공작기계의 운동 정밀도 측정 -제2보 직선운동 정밀도 측정- (Measurement of Motion Accuracy by Two-dimensional Probe on NC Machine Tools -2nd Report, Measurement of the Linear Motion Accuracy-)

  • 전언찬;소산전중덕;제정신;각전윤일랑
    • 한국정밀공학회지
    • /
    • 제14권7호
    • /
    • pp.15-21
    • /
    • 1997
  • This paper presented a linear motion accuracy by using two-dimensional probe with the master block and the square for NC machine tools. This measuring system could be measured motion error due to numerical control system. The results of measurement and simulation for motion error were similar, and so, this system had enough accuracy to measure a linear motion accuracy for NC machine tools. The experimental results are as follows. 1. This measuring system could be measured motion error due to mumerical control system. 2. The results of measurement and simulation for motion error were similar. 3. This measuring system had enough accuracy to measure a linear motion accuracy for NC machine tools.

  • PDF

곡면의 볼 엔드밀 가공에서 가공오차 특성에 관한 연구 (A Study on the Machining Error Characteristics in Ball-End Milling of Surface)

  • 심기중;유종선;유기현;정진용
    • 한국기계가공학회지
    • /
    • 제3권1호
    • /
    • pp.7-14
    • /
    • 2004
  • Machining error is defined the normal distance between designed surface and actual tool path with tool deflection. This is inevitably caused by the tool deflection, tool wear, thermal effect and machine tool errors and so on. Among these factors, tool deflection is usually known as the most significant factor of machining error. Tool deflection problem is analyzed using Instantaneous horizontal cutting forces. The high quality and precision of machining products are required in finishing. In order to achieve these purposes, it is necessary work that decrease the machining error. This paper presents a study on the machining error caused by the tool deflection in ball end milling of 2 dimensional surface. Tool deflection model and simple machining error prediction model are described. This model is checked the validity with machining experiments of 2 dimensional surface. These results may be used to decrease machining error and tool path decision.

  • PDF

기구볼바를 이용한 공작기계의 오차평가 시스템 개발 (Development of Computer Aided System for Error Assessoment for Multi-axis Machine Tools using the Double Ball Bar)

  • 문준희;박희재;주종남
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 1994년도 추계학술대회 논문집
    • /
    • pp.336-342
    • /
    • 1994
  • This paper presents an useful technique for assessing the volumetric error in multi_axis machine tools using the kinematic double ball bar and 3 dimensional spherical contouring. The developed system proposes the 3 dimensional spherical contour for the error analysis. The developed system input the measured radial data, analysing the volumetric errors such as positional, strightness, angle, and squareness errors, etc. The developed system has been tested in a practical machine tool, and showed high

  • PDF

3차원 형상 복원을 위한 재귀적 오차 성분 보정 방법 (Recursive Error-Component Correcting Method for 3D Shape Reconstruction)

  • 고성식
    • 한국정보통신학회논문지
    • /
    • 제21권10호
    • /
    • pp.1923-1928
    • /
    • 2017
  • 본 연구는 행렬인수분해 기반으로 3차원 형상의 복원을 위한 오차 보정에 관한 것입니다. 기존 행렬인수분해 기반 오차 보정 방법은 전역적인 최적화로 인해 보정에 한계가 있습니다. 따라서 본 논문에서는 전역적 접근 대신 3차원 복원 형상의 주요 오차 영향 인자를 찾아 보정하는 새로운 방법을 제시하였습니다. 우리는 오차 영향 인자를 2차원 재 투영 편차 공간에서 정의하고 그 오차 성분을 직접 보정합니다. 그리고 일련의 과정을 재귀적으로 반복 적용함으로서 오차 보정 성능을 개선시킬 수 있습니다. 이러한 접근 방법은 어떤 기하학적 정보에 의존하지 않고 영향도가 가장 큰 오차 성분 중심으로 제어하기 때문에 잡음에 장점을 가지고 있습니다. 제안한 알고리즘 성능 평가는 합성과 실제 영상 프레임으로 시뮬레이션하여 잡음에 강인한 특성을 증명했습니다.

공리적 기법에 의한 품질 향상 방안 (Product's quality improvement plane of parts for Injection Molding using Axiomatic approach)

  • 배진우;박홍석
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2006년도 춘계학술대회 논문집
    • /
    • pp.355-356
    • /
    • 2006
  • This paper proposes an Molding error compensation method that improves accuracy with geometry information of injected parts using three-dimensional measuring instrument. a traditional mold design has been conducted by an experience-based trial and error, whereby generally the mold designer would decide the gate location and processing conditions. as a natural consequence, almost all creats inferior goods. It's just a process of trial and error and caught in a vicious circle. Due to this reason, this paper uses a three-dimensional measuring instrument, a commercial analysis package of injection molding(Moldflow, MPI) to analysis a state of flux. In addition to that axiomatic approach.

  • PDF

방향성을 고려한 일반화된 공작기계의 입체오차 모델링 (A Generalized Volumetric Error Modeling Considering Backlash in Machine Tools)

  • 안경기;조동우
    • 한국정밀공학회지
    • /
    • 제19권4호
    • /
    • pp.124-131
    • /
    • 2002
  • In this paper, an extended volumetric error model considering backlash in a three-axis machine tool was proposed and utilized for calculating the volumetric error of the machine tool at any position in three-dimensional workspace. Backlashes are interrelated; i.e. the angular backlash affects the straightness errors which then affect talc calculated squareness errors. Therefore, a new concept was introduced to define the backlash of squareness errors to incorporate the backlash of squareness error into the volumetric error, and the characteristics of the backlash of squareness error were investigated. The effects of backlash errors were assessed, by experiments. for 21 geometric errors of a machine tool. The backlash error was shown to be one of the systematic errors of a machine tool. And a generalized volumetric error model formulator for three-axis machine tools was developed, which allowed us to formulate machine tool synthesis error models far all possible machine tool configurations only with machine tool topology information. Based on these volumetric error model and model formulator, a computer-aided volumetric error analysis system was developed for a three-axis machine tool in this paper. Then the volumetric error at an arbitrary position can be obtained, and displayed in a three-dimensional graphic form.