• Title/Summary/Keyword: Dimensional Tolerance

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Analysis of Radial Force on a Permanent Magnet Synchronous Motor Caused by Dimensional Variation (치수적 결함에 따른 PMSM의 법선방향 힘의 변화에 관한 연구)

  • Lee, Chee-Woo
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.59 no.11
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    • pp.1990-1995
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    • 2010
  • Main reasons for causing vibration in a permanent magnet synchronous motor (PMSM) are torque ripple and radial force harmonics, and hence, both of them are undesirable in high-precision machine tools and accurate motion-control actuators. Recent research on radial force is the prediction of major vibration frequencies and modes in terms of motor design such as different winding types and a fractional slot number per pole in the stator. Also, proper phase current has been investigated for minimizing radial force harmonics. During the previous studies, all the motors are assumed to be ideally built up in terms of mechanical dimensions, but it is impossible due to dimensional variation within or outside tolerance in production. Therefore, in this paper, the effect of several key factors on radial force is examined and compared regarding manufacturing imperfection.

Net-shape Manufacturing of Micro Porous Metal Components by Powder Injection Molding

  • Nishiyabu, Kazuaki;Matsuzaki, Satoru;Tanaka, Shigeo
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.93-94
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    • 2006
  • A novel production method for porous metal components has been developed by applying powder space holder (PSH) method to metal powder injection molding (MIM) process. The PSH-MIM method has an industrial competitive advantage that is capable of net-shape manufacturing the micro-sized porous metal products with complicated shapes and controlled porosity and pore size. In this study, the small impeller with homogeneous micro-porous structure was manufactured by the PSH-MIM method. The effects of combinations in size and fraction of PMMA particle on dimensional tolerance and variation of sintered porous specimens were investigated. It was concluded that the PSH-MIM method could manufacture commercially microporous metal components with high dimensional accuracy.

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The Effect of NaCI Treatment on the Freezing Tolerance and Protein Patterns of Carrot Callus Suspension Culture

  • Moon, Soon-Ok;Park, Sook-Hee;Cho, Bong-Heuy
    • BMB Reports
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    • v.30 no.1
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    • pp.21-25
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    • 1997
  • The growth. freezing resistance and electrophoretic protein patterns of carrot callus cultures were investigated following treatment with NaCl for various' intervals at 20$^{\circ}C$. Following 7 day exposure to 250 mM NaCl. freezing tolerance increased, which was measured by 2.3.5-triphenyl tetrazolium chloride (TTC) assay and fresh weight was reduced compared to control cells. Changes of electrophoretic patterns of total and boiling stable proteins were investigated using one or two dimensional gel system. Several proteins with molecular weight of 43 and 21 kDa increased by NaCl treatment. The most prominent change was detected in 21 kDa protein. The steady state level of this protein increased in NaCl treated cells, but decreased in control cells. Twenty one kDa protein was detected only in the NaCl treated cell when boiling stable protein was analyzed. The isoelectric point of 21 kDa protein was identified as 5.7. The timing of increase of 21 kDa protein was correlated to freezing resistance which implied the role of this protein in the induction of freezing resistance of the cell.

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A Study on the Sliding Ball Joint of Parallel Kinematic Mechanism (병렬 운동 기구의 미끄럼 볼 조인트 개발에 관한 연구)

  • Yoo, Dae-Won;Lee, Jai-Hak
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.9
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    • pp.982-989
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    • 2009
  • Parallel Kinematic Mechanism (PKM) is a device to perform the various motion in three-dimensional space and it calls for six degree of freedom. For example, Parallel Kinematic Mechanism is applied to machine tools, medical equipments, MEMS, virtual reality devices and flight motion simulators. Recently, many companies have tried to develop new Parallel Kinematic Mechanism in order to improve the cycle time and the precisional tolerance. Parallel Kinematic Mechanism uses general universal joint and spherical joint, but such joints have accumulated tolerance problems. Therefore, it causes position control problem and dramatically life time reduction. This paper focused on the rolling element to improve sliding precision in new sliding ball joint development. Before the final design and production, it was confirmed that new sliding ball joint held a higher load and a good geometrical structure. FEM analysis showed a favorable agreement with tensile and compressive testing results by universal testing machine. In conclusions, a new sliding ball joint has been developed to solve a problem of accumulated tolerance and verified using tensile and compressive testing as well as FEM analysis.

An Investigation of the Effect of Changes in Engine Operating Conditions on Ignition in an HCCI Engine

  • Lee, Kyung-Hwan;Gopalakrishnan, Venkatesh;Abraham, John
    • Journal of Mechanical Science and Technology
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    • v.18 no.10
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    • pp.1809-1818
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    • 2004
  • The dependence of the ignition timing in an HCCI engine on intake temperature and pressure, equivalence ratio, and fuel species is investigated with a zero-dimensional model combined with a detailed chemical kinetics. The accuracy of the model is evaluated by comparing measured and computed results in a propane-fueled HCCI engine. It is shown that the peak pressure values are reproduced within 10% and ignition timing within 5$^{\circ}$ CA. The heat loss through the walls is found to affect significantly on the ignition timing for different inlet conditions. It is also shown that for the propane-fueled engine, the tolerance in intake temperatures is 20-25K and the tolerance in intake pressure is about 1 bar for stable operation without misfire or too early ignition. Comparison of propane and heptane fuels indicates that the tendency to misfire when heptane is employed as the fuel is less than that when propane is employed with the same wall temperature conditions. However, the heptane-fueled engine may have a lower compression ratio to avoid too early ignition and hence lower efficiency. For the selected set of engine parameters, stable operations might be achieved for the heptane-fueled engine with twice as much tolerance in intake temperatures as for the propane-fueled engine.

Study on the thickness precision of rolled sheets (압연판의 두께 정밀도에 관한 연구)

  • 김동원;윤상건
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.11 no.5
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    • pp.837-845
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    • 1987
  • In the research of the rolling of strip, producing the strip with a close tolerance of thickness over the rolling direction was a principal object. But it was solved by the contribution of two-dimensional theory of rolling and the development of automatic gauge control system. And new requirements for the study of flatness, crown of rolled strip and edge drop grow up recently. These phenomena are closely related with the thickness distribution along the lateral direction of rolled strip. To analyse the thickness distribution of rolled strip along the lateral direction, elastic deformation of rolls and plastic deformation of work material must be discussed simultaneously. In this report, an approximate three-dimensional analysis based on Tozawa's three dimensional approach was applied to 12 cases of different rolling conditions and the numerical results were investigated. Especially stresses were laid upon the investigation of optimal boundary position between the three-dimensional analysis region and the plane strain analysis region.

Development of the Machine Vision System for Inspection the Front-Chassis Module of an Automobile (자동차 프런트 샤시 모듈 측정을 위한 머신 비전 시스템 개발)

  • 이동목;이광일;양승한
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.3
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    • pp.84-90
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    • 2004
  • Today, automobile world market is highly competitive. In order to strengthen the competitiveness, quality of automobile is recognized as important and efforts are being made to improve the quality of manufactured components. The directional ability of automobile has influence on driver directly and hence it must be solved on the preferential basis. In the present research, an automated vision system has been developed to inspect the front chassis module. To interpret the inspection data obtained for front chassis module, new interpreting algorithm have been developed. Previously the control of tolerance of front chassis module was done manually. With the help of the new algorithm developed, the dimension is calculated automatically to check whether the front chassis module is within the tolerance limit or not.

Machine Tool Technology;The Present And The Future(4) (공작기계기술의 현재와 미래(4))

  • 강철희
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.7
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    • pp.5-18
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    • 1995
  • 1775년에 Steam Engine의 Cylinder를 제작하기 위하여 Horizontal Boring Machine이 영국의 John Wikinson에 의해서 제작되었다. 그것이 인류가 제작한 금속을 절삭할 수 있는 최초의 공작기계라고 기록되고 있다. 그 때의 공작기계 정밀도는 얼마나 되었을까\ulcorner Tolerance와 Roundness등은 얼마나 되었을까\ulcorner 라는 의문과 현재 실현할 수 있는 공작기계의 정밀도는 얼마나 될 것인가를 생각하면서 오늘날의 공작기계가 있게 한 그 동안의 과정과 기술의 발전을 더듬어 보아야 할 것이다. 1983 CIRP Meeting에서 Taniguchi교수가 특색있는 Key-Note Paper를 발표하였다. 그가 발표한 내용은 Fig 4-1에서 볼 수 있는 바와 같이 도달할 수 있는 가공정밀도를 보통, 정밀, 초정밀의 세가지로 나누어 1900년과 2000년 사이에 변천하는 과정을 정리하였다. 여기서 정밀도라 함은 Dimensional Accuracy로서 Tolerance(Length, Diameter)를 말한다.

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Analysis of Various Characteristics of the Half Pancake Graph (하프팬케익 그래프의 다양한 성질 분석)

  • Seo, Jung-Hyun;Lee, HyeongOk
    • Journal of Korea Multimedia Society
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    • v.17 no.6
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    • pp.725-732
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    • 2014
  • The Pancake graph is node symmetric and useful interconnection network in the field of data sorting algorithm. The Half Pancake graph is a new interconnection network that reduces the degree of the Pancake graph by approximately half and improves the network cost of the Pancake graph. In this paper, we analyze topological properties of the Half Pancake graph $HP_n$. Fist, we prove that $HP_n$ has maximally fault tolerance and recursive scalability. In addition, we show that in $HP_n$, there are isomorphic graphs of low-dimensional $HP_n$. Also, we propose that the Bubblesort $B_n$ can be embedded into Half Pancake $HP_n$ with dilation 5, expansion 1. These results mean that various algorithms designed for the Pancake graph and the Bubble sort graph can be executed on $HP_n$ efficiently.

Development of an Analytic Surface Measurement Module for OMM System (기상측정 시스템을 위한 일반형상 측정 모듈 개발)

  • 조승현;이승용;조명우;권혁동;김문기
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.239-242
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    • 2000
  • The purpose of this paper is to establish an effective inspection system by using OMM(ON-Machine Measurement) system. This allows us to reduce the manufacturing lead time by separating the inspection process from manufacturing system. As a first step, the inspection process planning is accomplished by determining the number of measuring points, their locations, measuring path and their sequence. Subsequently, we generate measuring G-codes to be transferred to the machining center through RS232C, and then the inspection process will be performed for each shape. Analysing obtained measuring data, the dimensional tolerance will be validated.

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