• Title/Summary/Keyword: Difficult-to-cut Material

Search Result 113, Processing Time 0.03 seconds

A Study on the Leather Sofa Industry in Korea (국내 가죽소파에 관한 연구)

  • 조숙경
    • Journal of the Korea Furniture Society
    • /
    • v.12 no.1
    • /
    • pp.125-130
    • /
    • 2001
  • The sofa industry, which is now one of the major furniture industries in Korea, has developed since 1970s as the apartment building boom and the rise of living standards triggered its demand. Among others, durable and high-quality leather sofa had been most favored and excelled other sofas since mid-1980s along with the growth of national economy before IMF control tightened money market in late 1990s. Leather sofa is still favored and its industry has great possibilities to increase as people tend to seek higher and more personalized living conditions with the stabilization of economy. However, there are several problems in the sofa industry due to the current economic difficult conditions, i.e.; 1. It is hard to cut down the cost of raw material as the supply mostly depend on import. 2. It is hard to keep product quality due to technical difficulties. 3. There are still illegal duplicates of foreign or domestic competitors'design. The aim of this study is to examine the reality of the leather sofa industry in Korea and to suggest new vision for its progress.

  • PDF

Optimal Grinding Condition Using the Design of Experiments (실험계획법을 이용한 최적연삭조건)

  • 이대욱;오창진;김성청;김옥현
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2000.11a
    • /
    • pp.866-869
    • /
    • 2000
  • To improve quality of the ground surface, we have to consider a number of parameters. But it is difficult to make experiment with many parameters. Most of all experiments try to search optimal grinding condition with conservative factors such as feed rate, depth of cut, wheel rotating speed, etc. But This paper attempts to view the significance of some different factors effecting on the surface roughness by introducing helical scan grinding method and material removal rate. The design of experiment is used to find the optimal grinding condition which minimizes the surface roughness value bout optical glass material. To analyze experimental results, ANOVA(ANalysis of VAriation) is used. Discussion on the result about helical scan grinding is also given.

  • PDF

A Study on the Analysis of Optimal Working Condition for Constant Temperature Laser MCT(LAM) Combined Machining (항온 Laser MCT(LAM) 복합 가공의 최적 가공 조건 해석)

  • Jeong-Ho Park;Gwi-Nam Kim
    • Journal of the Korean Society of Industry Convergence
    • /
    • v.26 no.6_3
    • /
    • pp.1197-1204
    • /
    • 2023
  • Ti-alloy, a high-strength alloy material among the materials used in aircraft that are trending toward lighter weight, is classified as a difficult-to-cut material that requires a lot of energy for cutting. Cutting in a high-temperature environment is considered one means of making this possible, and various studies have been conducted on it. In particular, research on LAM (Laser Assisted Machining (LAM)), which utilizes laser heating of the cutting area, is being actively conducted. Before processing of the milling cutter begins, the temperature is raised locally by the laser irradiated through the laser head carrier, and the resistance during milling is reduced. Therefore, in this paper, in order to derive such conditions, we performed heat transfer analysis according to transfer conditions and compared it with actually applied test data to use it to establish appropriate processing conditions.

A study on the cutting punch shape about roll forming process (롤 포밍 공정에서 컷팅 펀치 형상에 관한 연구)

  • Cheong, Mun-Su
    • Design & Manufacturing
    • /
    • v.10 no.3
    • /
    • pp.34-38
    • /
    • 2016
  • Roll forming is a continuous production process that is mass-produced. The roll forming process is produced in various forms. The special feature of roll forming is a continuous production. Therefore, the process of cutting the material is essential. The troubles in a shearing process affects the low productivity. Accordingly, it is important to reduce the factors that inhibit the material flow. And it is difficult to apply the common shear angle. Because it is not a simple forms, such as a progressive die. This study shows how to select the angle of a shear punch and the shape of a cutting punch in the product with a specific shape. Conclusively through three different model, it is advantageous to apply the different shear angle and clearance along the forms.

A Study on the Cutting Characteristics in the Machining of SKD11 by Face Milling (난삭재인 SKD11의 정면밀링 가공시 절삭특성에 관한 연구)

  • 김형석;문상돈;김태영
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 1994.10a
    • /
    • pp.73-78
    • /
    • 1994
  • Wear and fracture mode of ceramic tool for hardened SKD11 steel was investigated by face milling in this study. The cutting force and Acoustic Emission(AE) signal were utilized to detect the wear and fracture of ceramic tool. The following conclusions were obtained : (1) The wear and fracture modes of ceramic tool are characterized by three types: \circled1wear which has normal wear and notch wear, \circled2 wear caused by scooping on the rake face, \circled3 large fracture caused by thermal crack in the rake face. (2) The wear behaviour of ceramic tool can be detected by the increase of mean cutting force and the variation of the AE RMS voltage. (3) The catastrophic fracture of ceramic tool can be detected by the cutting force(Fz-component). (4) As the hardness of work material increased, Acoustic Emission RMS value and mean cutting force(Fz) increased linearly, but the tool life decreased.

  • PDF

Analysis of the Restoration Actual Conditions on the Quarries (토석채취지의 복구 실태 분석)

  • Park, Jae-Hyeon;Park, Chong-Min;Lee, Joon-Woo
    • Journal of the Korean Society of Environmental Restoration Technology
    • /
    • v.13 no.3
    • /
    • pp.128-142
    • /
    • 2010
  • This study examined the actual conditions of quarries. aiming to offer preliminary data to help with restoration efforts of quarries after extracting rock material. The results are as follows. As for the current state of business, a classification of all sites surveyed showed the ratio of ceased operations: ongoing operations: quarries under restoration to be 58:5:37. Classified by the permit area, the ratio of the number of quarries with areas less than $20,000m^2$ (2ha) : between $20,000m^2$ (2ha) and $50,000m^2$ (5ha) : $50,000m^2$ (5ha) or more was 15:60:25. The classification by use of the rocks showed the ratio of construction aggregate (such as civil construction material) : building material : craft material to be 60:28:12. The ratio of quarrying methods of bench cut : slope quarry : vertical quarry wall is 40:18:42. It is indicated that 85% of all quarries surveyed are difficult to reclaim while 15% seem to be easier to restore. Among all surveyed, 34 sites were considered to be extremely difficult to restore. 17 of the 34 sites (50%) were quarry walls almost vertical that have been neglected after extraction. 16 of them (47%) were underground quarries that have left quarry walls deep under the ground. For the remaining 1 site, there doesn't seem to be any need for reclamation as it became totally flat after the extraction.

Oil Leakage Prediction through Cut Part of Double Elastomeric Seal (이중 탄성중합체 시일의 절단부 오일누유 예측)

  • Taek-Sung Lee;Yeon-Hi Kim
    • Journal of the Computational Structural Engineering Institute of Korea
    • /
    • v.36 no.3
    • /
    • pp.165-171
    • /
    • 2023
  • The rotary joint connecting the upper and lower structures of construction machinery and special vehicles transmits hydraulic pressure as the shaft and housing rotate, and multiple seals are assembled to prevent oil leakage into the oil flow channel. Because the seal material is rigid and difficult to assemble, we sought a method to assemble it after cutting. The shapes of the cutting surface are L-shaped and / shaped, and the leakage standard when hydraulic pressure is applied is the contact pressure generated on the cutting surface. The structure and material of the seal are composed of a double elastomer, and nonlinear contact structural analysis is performed when only the high-rigidity PE material is cut. Studies have shown that the shorter the cutting length, the better the leakage prevention and the higher the possibility of leakage to the bottom surface where NBR and PE come into contact rather than the top surface where the PE and the housing come into contact.

Development of Electrode Guide of Super-drill EDM and Electrical Discharge Machining of Small Hole for High Precision Semiconductor Die (초정밀 반도체 금형 제작을 위한 슈퍼드릴 방전가공기 전극가이드 개발과 미세홀 방전가공)

  • Park, Chan-Hae;Kim, Jong-Up;Wang, Duck-Hyun;Kim, Won-Il
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.4 no.3
    • /
    • pp.32-38
    • /
    • 2005
  • Electrical discharge machining is the method of using thermal energy by electrical discharge. Generally, if the material of workpiece has conductivity even though very hard materials and complicated shape which are difficult to cut such as quenching steel, cemented carbide, diamond and conductive ceramics, the EDM process is favorable one of possible machining processes. But, the process is necessarily required of finish cut and heat treatment because of slow cutting speed, no mirror surface, brittleness and crack due to the residual stress for manufactured goods. In this experimental thesis, the super EDM drilling was developed for high precision semiconductor die steel and for minimization of leadframe width. It was possible to development of EDM drilling machine for high precision semiconductor die with the electrode guide and its modelling and stress analysis. The development of electrode with the copper pipe type was conducted to drill the hole from the diameter of 0.1mm to 3.0mm with the error of from 0.02mm to 0.12mm. From the SEM and EDX analysis, the entrance of the EDM drill was found the resolidification of not only the component of tungsten but also the component of copper.

  • PDF

Application of Hand Towel Drape over Dingman Mouth Gag

  • Choi, Kyeong Beom;Park, Myong Chul
    • Archives of Craniofacial Surgery
    • /
    • v.16 no.1
    • /
    • pp.29-30
    • /
    • 2015
  • In cleft palate surgery, the environment is especially critical when suturing. Encum-bered, obstructive space in the environment can hinder a suture while using the Dingman mouth gag. We introduced a novel but simple draping technique. A simple hand towel is placed over the gag. A hole is cut out in the middle according to each patient's mouth. After making the hole, the hand towel is soaked in water and gently squeezed. Then the towel is properly placed over the Dingman mouth gag. Dripping water on the hand towel during the suture helps keep it in place. Using this draping technique, we cut 14 minutes of operation time compared to the average operation time of the past 2 years. There were several disadvantages in previous draping method. First, long suture material may easily get caught. Second, the operation field can easily be contaminated. Third, focusing on the operation becomes difficult due to the obstruction. This draping technique can compensate for the disadvantages of the previous Dingman mouth gag.

Cutting Performance of Ti-Al-Si-N Coated Endmill for High-Hardened materials by Hybrid Coating System (하이브리드 코팅에 의한 고경도 소재용 Ti-Al-Si-N코팅 엔드밀의 절삭성능평가)

  • 김경중;강명창;이득우;김정석;김광호
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
    • /
    • 2003.10a
    • /
    • pp.89-94
    • /
    • 2003
  • Hard coatings are known to improve the performance of cutting tools in aggressive machining applications, such as high speed machining. New superhard Ti-Al-Si-W films, characterized by a nanocomposite nano-sized (Ti,Al,Si)N crystallites embedded in amorphous $Si_3 N_4$ matrix, could be successfully synthesized on WC-Co substrates by a hybrid coating system of arc ion plating(AIP) and sputtering method. The hardness of Ti-Al-Si-N film increased with incorporation of Si, and had the maximum value ~50 GPa at the Si content of 9 at.%, respectively. And the X-ray diffraction patterns of Ti-Al-Si-N films with various Si content is investigated. In this study, Ti-Al-Si-N coatings were applied to end-mill tools made of WC-Co material by a hybrid coating system. Cutting tests fir the high-hardened material (STD11,$H_R$)C62 and their performances in high speed cutting conditions were studied. Also, the tool wear and tool lift of Ti-Al-Si-N with various si(6, 9, 19) contents were measured.

  • PDF