• Title/Summary/Keyword: Differential pressure & flow control valve

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A Study on the Localization of 1500lb High-Pressure Drop Control Valve for Boiler Feedwater Pump (보일러 급수펌프용 1500lb 고차압 제어밸브 국산화 개발에 관한 연구)

  • Lee, Kwon-Il;Jang, Hoon;Lee, Chi-Woo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.8
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    • pp.19-24
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    • 2022
  • We developed a prototype from the design of a trim, which is the most important in the localization development of a 1500 Ib high-differential pressure-control valve used for boiler feedwater, and measured the flow coefficient, the most basic design data for valves. The following conclusions were drawn. The comparison of the design values of the flow coefficients for the existing X-trim and the multicore trim designed for localization development showed that they were almost identical, and the X-trim value was slightly lower. The comparison of the X-trim and multicore trim based on the valve flow coefficient test showed that they were generally similar, indicating no problem with the design. In the future, we plan to compare and analyze the flow paths for the X-trim and multicore trim via flow analysis.

A Flow Quantity Distribution Characteristics of the Hot Water Header for Individual Room Control System (실별제어 온수분배기의 유량분배 특성)

  • Sung, Sun-Kyung
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.20 no.3
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    • pp.175-180
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    • 2008
  • Flow quantity to supply to a coil in floor heating system is important to achieve comfortable indoor air condition in the winter season. The hot water header is used to distribute the water into the coil. Experimental study has been performed using the water header that have 5 branches consisted of flow control valves and automatic shut-off valves. Each branch line connected it with X-L pipe. Experimental tests accomplished it to investigate the flow distribution characteristics of the hot water header. Experimental results show that the selection of the pump head and differential pressure are very important to save running energy of the system, and high differential pressure needs more friction loss in the case of suitable differential pressure for balancing of the header.

Numerical Analytic Study on Internal Flow Characteristics of a PCV valve (PCV 밸브 내부 유동특성에 관한 수치해석적 연구)

  • Lee, Jong-Hoon;Lee, Yeon-Won;Kim, Jae-Hwan
    • 한국가시화정보학회:학술대회논문집
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    • 2005.12a
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    • pp.111-116
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    • 2005
  • An automobile engine has the Positive Crankcase Ventilation system (PCV system) for preventing air pollution as the environmental problem is important In this system, a PCV valve is the most important component to control the flow rate of Blowby gas which is generated by various engine powers. But, in the working place, the design of a PCV valve is very difficult because of interaction between fluid and solid motions. In this study, we investigated fluid flow characteristics using re-meshing method of a CFD technique to simulate spool behavior. As the results, a spool is periodically oscillated with time and is largely oscillated in proportion to the differential pressure between inlet and outlet. And, although the velocity at the orifice increases with the differential pressure, the flow rate of the outlet decreases. This research may give PCV designers visual flow information to help them

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Auto Flow Rate Regulating System Synchronized with Room Control (난방시 실별 연동형 세대자동유량제어 시스템)

  • Kim, Young-Kyun;Kim, Nam-Gun;Seo, Bum-Suk
    • Proceedings of the SAREK Conference
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    • 2009.06a
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    • pp.77-82
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    • 2009
  • If we can supply accurate minute flow rate to the households, we can solve many problems that are occurring in consequences of uncontrolled flow rate for the households. Therefore, this paper presents an innovative solution to the source of the problems by illustrating how we can control the flow rate to the household. This paper proves such problems even can be solved in a case when there is a room turned off the heating.

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Design and Performance Test of Valve Operated by ER Fluids (ER 유체로 작동되는 벨브의 제작 및 성능실험)

  • 장성철;염만오
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.1
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    • pp.63-68
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    • 2004
  • Recently ER fluids are put to practical use in fluid power industry field. As only with electrical signal change to the valve in which ER fluid flowing, ER fluid flow is controlled, so devepment of simple ER valves have been tried. In this case a technical problem is to check the pressure drop caused from flow rate change in valves because the pressure drop is very small. In this study ER valves are designed and manufactured, and small pressure drop induced from flow rate change is checked by pressure transducer which is made with appling strain gage. The ER valves and pressure drop check method are considered to be applied to the fluid power industry.

Study on Performance Test of Plate Type ER-Valves (평판형 ER-Valve의 성능실험에 관한 연구)

  • Jang S.C.;Yum M.O.;Kim D.T.;Park J.B.
    • Proceedings of the KSME Conference
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    • 2002.08a
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    • pp.321-324
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    • 2002
  • Hydraulic valve control the pressure and the How of fluid by the hydraulic oil transfered from pump but the ER fluid consists of solid particles of micrometer in size and insulating oil so in the general hydraulic valve. We invented ER-Valve using ER fluid as working fluid. The ER fluid, working fluid of ER-Valve is a functional fluid to represent the feature of fluid according to strength of electric field. In this research we made our own 4 types of plate type ER-Valve which has same surface but different width and length and then we conducted performance test. We measured flow rate and pressure drop of fluid which is flowing in the ER-Valve according to the electric field strength to conduct this test. We modeling ER-Valve relating to ER-Valve system and yield shear stress according to the strength of electric field. We used the pressure drop according to the strength of electric field by differential pressure gauge in the our own made ER-Valve. This test reviewed experimental the special changes of ER-Fluid in the steady flow condition.

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A Study on the MR Cylinder with Built-in alves (밸브 내장형 MR 실린더에 관한 연구)

  • Song Joo-Young;Ahn Kyoung-Kwan
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.7 s.172
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    • pp.130-136
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    • 2005
  • A new MR cylinder with built-in valves using MR fluid (MR valve) is suggested and fabricated fur fluid control systems. The MR fluid is a newly developed functional fluid whose obvious viscosity is controlled by the applied magnetic field intensity. The MR cylinder is composed of cylinder with small clearance and piston with electromagnet. The differential pressure is controlled by the applied magnetic field intensity. It has the characteristics of simple, compact and reliable structure. The size of MR cylinder and piston has $\varphi30mm\times300mm$ and $\varphi28.5mm\times120mm$ in face size, respectively and 0.8mm in gap length. Through experiments, it was found that the differential pressure is controlled by the applied magnetic field intensity under little influence of the flow rate, which corresponds to a pressure control valve. The differential pressure of 0.47MPa was obtained with the input current of 1.5A. The rising time was 2.3s in step response of a manipulator using the MR cylinder. The effectiveness of the MR cylinder was also demonstrated through the position control.

A Study on the Meter-Out and Meter-In Speed Control Characteristics in Pneumatic Cushion Cylinders (공기압 쿠션 실린더의 미터아웃/미터인 속도제어 특성에 관한 연구)

  • Kim, Do-Tae
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.1
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    • pp.1-7
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    • 2013
  • Pneumatic cylinders are widely used to actuators in automatic equipments because they are relatively inexpensive, simple to install and maintain, offer robust design and operation, are available in a wide range of standard sizes and design alternatives. This paper presents a comparative study among the dynamic characteristics of meter-out and meter-in speed control of pneumatic cushion cylinders with a relief valve type cushion mechanism. Because of the nonlinear differential equations and a requirement for simultaneous iterative solution in a mathematical model of a double acting pneumatic cushion cylinder, a computer simulation is carried out to investigate pressure, temperature, mass flow rate in cushion chamber and displacement and velocity time histories of piston under various operating conditions. It is found that the piston velocity and pressure response in meter-in speed control are more oscillatory than with meter-out those when pneumatic cushion cylinders are driven at a high-speed. In meter-out speed control, the effective area of the flow control valve is larger than that of meter-in, and the supply pressure has to be much higher than the pressure required to move the load because it has also to overcome the back pressure in cushion chamber.

A study on the force control of MR cylinder with built-in valves (밸브 내장형 MR 실린더를 이용한 힘 제어에 관한 연구)

  • Song J.Y.;Ahn K.K.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1018-1023
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    • 2005
  • A new MR cylinder with built-in valves using MR fluid (MR valve) is suggested and fabricated for fluid control systems. The MR fluid is a newly developed functional fluid whose obvious viscosity is controlled by the applied magnetic field intensity. The MR cylinder is composed of cylinder with small clearance and piston with electromagnet. The differential pressure is controlled by the applied magnetic field intensity. It has the characteristics of simple, compact and reliable structure. The size of MR cylinder and piston has ${\varphi}30mm{\times}300mm\;and\;{\varphi}28.5mm{\times}120mm$ in face size, respectively and 0.8mm in gap length. Through experiments, it was found that the differential pressure is controlled by the applied magnetic field intensity under little influence of the flow rate, which corresponds to a pressure control valve. The differential pressure of 0.47MPa and contact force of 320N were obtained with the input current of 1.5A. The rising time of force was 1.1s in step response of a manipulator using the MR cylinder. The effectiveness of the MR cylinder was also demonstrated through the force control.

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A study on the novel linear actuator using MR fluid

  • Song, Joo-Young;Ahn, Kyoung-Kwan;Ahn, Young-Kong
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.296-300
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    • 2004
  • A new MR cylinder with built-in valves using MR fluid (MR valve) is proposed for fluid power control systems. The MR or Magneto-Rheololgical fluid is a newly developed functional fluid whose obvious viscosity is controlled by the applied magnetic field intensity. The MR cylinder is composed of cylinder with small clearance and piston with electromagnet. The differential pressure is controlled by the applied magnetic field intensity. It has the characteristics of simple, compact and reliable structure. The size of MR cylinder and piston has ${\varphi}$60mm${\times}$259mm and ${\varphi}$58mm${\times}$136.5mm in face size respectively and 0.8mm in gap length. Through experiments on the static characteristics, it is found that the differential pressure is controlled by the applied magnetic field intensity under little influence of the flow rate, which corresponds to a pressure control valve. Effectiveness of the MR cylinder is demonstrated through the position control of one link MR manipulator.

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