• 제목/요약/키워드: Die-pressing

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Numerical Simulation of Die Compaction: Case Studies and Guidelines

  • Coube, Olivier
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.185-186
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    • 2006
  • Numerical Simulation of powder die pressing is conducted on Case Study geometry. Influence of fill density distribution and punch kinematics upon green density distribution and punch loading are studied and discussed. Deviations in punch kinematics due to punch deflection influence the most the results in term of density and force.

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고온 금형압축시 티타늄 합금 분말의 치밀화 거동 (Densification Behavior of Titanium Alloy Powder Under Hot Pressing)

  • 양훈철;김기태
    • 대한기계학회논문집A
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    • 제24권12호
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    • pp.3061-3071
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    • 2000
  • Densification behavior of titanium alloy powder was investigated under hot pressing at various pressures and temperatures. Experimental date were obtained for densification of titanium alloy powder under an instantaneous loading and subsequent creep deformation during hot pressing. The constitutive models of Fleck et al. and the modified Gurson were employed for thermo-phastic deformation under the instantaneous loading and that f Abouaf and co-workers for creep deformation of titanium alloy powder during hot pressing. By implementing these constitutive equations into a finite element program(ABAQUS), finite element results were compared with experimental data during hot pressing. To investigate the effect of friction between the power and die wall, density distributions of power compacts were measured and compared with finite element calculations. Finite element results from the models of Fleck et al. and the modified Gurson agreed reasonably good with experimental data for densification and density distribution of titanium alloy powder under the instantaneous loading during hot pressing. Finite element results from the model of Abouaf and co-workers, however, somewhat overestimate experimental data for creep deformation of power compacts during hot pressing.

Pure-Zr의 ECAP공정에서 마찰이 재료의 변형거동과 금형에 미치는 영향 (Frictional Effects on the Deformation Behavior of materials and Die during Equal Channel Angular Pressing(ECAP) with Pure-Zr)

  • 권기환;채수원;권숙인;김명호;황선근
    • 한국정밀공학회지
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    • 제18권6호
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    • pp.182-187
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    • 2001
  • Much research efforts have been made on the equal-channel angular pressing(ECAP)that produces ultra-fine grain size materials. Recently many materials have been tested for ECAP process, and in this paper pure-Zirconium is considered due to its applicability to nuclear reactors. Among many process parameters of ECAP, frictional effects on the deformation behavior of materials and on the stress distribution of die have been investigated. The finite element method has been employed in order to investigate this issue, and experiments have also been made to verify the numerical results.

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금형압축 하에서 구리/철 이종재료 분말의 치밀화 거동 (Densification Behavior of Dissimilar Material Powder during Die Compaction)

  • 김택의;이성철;김기태
    • 대한기계학회논문집A
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    • 제32권5호
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    • pp.379-386
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    • 2008
  • Densification behavior of dissimilar material powder (copper and pure iron powder) under die compaction was investigated. Experimental data were obtained for copper and pure iron powder compacts with various volume ratios under die compaction. Dissimilar material powder was simultaneously compacted into a jointed cylindrical compact with different powder materials in inner and outer part, respectively. To simulate densification behavior of dissimilar material powder, elastoplastic constitutive equation proposed by Shima and Oyane was implemented into a finite element program (ABAQUS) under die compaction. Finite element results were compared with experimental data for densification, deformed geometry and density distribution of powder compacts under die compaction.

핫프레스 및 다이업셋한 미슈레탈-페로보론 영구자석에 관한 연구 (Hot-Pressed and Die-Upset Mischmetal-Ferroboron Permanent Magnets)

  • 고관영;;조성국;최원정;김상길
    • 소성∙가공
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    • 제10권1호
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    • pp.30-34
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    • 2001
  • The magnetic and metallurgical characteristics of Mischmetal(MM) -Ferroboron (FeB) Permanent magnets have been investigated by X-ray diffractometer, scanning and transmission electron microscope and vibrating sample magnetometer under hot-pressing and die-upsetting process. The best magnetic properties obtained in these studies were $H_c$=5.8 kOe, $B_r$=5.0 kG with $(BH)_{max}=7.6 MGOe for melt-spun ribbons, $H_c$=3.0 kOe, $B_r$=4.6 kG with $(BH)_{max}$=2.9 MGOe for hot-pressed magnets and $H_c$=1.8 kOe, $B_r$=5.5 kG with $(BH)_{max}$=4.1 MGOe for die-upset magnets. The higher magnetic properties in die-upset magnets were resulted from alignment of the c-axis along the die-upsetting direction.

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스프링 힘에 의한 배합부가 단조 공정의 3차원 유한요소해석 (Three-dimensional finite element analysis of forging processes with back pressure exerted by spring force)

  • 장성민;김민철;이민철;전병윤;전만수
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 추계학술대회 논문집
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    • pp.470-473
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    • 2009
  • In this paper, back pressure forging processes of which back pressures are exerted by mechanical forces including spring reaction are simulated by three-dimensional finite element method. The basic three-dimensional approach extended from two-dimensional approach is accounted for. An axisymmetric backward and forward extrusion process having a back pressing die, which is exposed to oscillation of forming load due to variation of reduction ratios with stroke and its related frequent variation of major deforming region, is simulated by both two and three dimensional approaches to justify the presented approach by their comparison. A three-dimensional forging process having a back pressing die attached to the punch by a mechanical spring is simulated and the results are investigated to reveal accuracy of the presented approach.

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냉간압축 하에서 지르코니아 분말이 혼합된 알루미늄합금 분말의 치밀화 거동 (Densification Behavior of Aluminum Alloy Powder Mixed with Zirconia Powder Inclusion Under Cold Compaction)

  • 유현석;이성철;김기태
    • 대한기계학회논문집A
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    • 제26권7호
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    • pp.1324-1331
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    • 2002
  • Densification behavior of composite powders was investigated during cold compaction. Experimental data were obtained for aluminum alloy powder mixed with zirconia powder inclusion under triaxial compression. The Cap model with constraint factors was implemented into a finite element program (ABAQUS) to simulate compaction responses of composite powders during cold compaction. Finite element results were compared with experimental data for densification behavior of composite powders under cold isostatic pressing and die compaction. The agreements between experimental data and finite element calculations from the Cap model with constraint factors were good.

냉간압축하에서 혼합금속분말의 치밀화 모델 (A Densification Model for Mixed Metal Powder under Cold Coompaction)

  • 조진호
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2000년도 춘계학술대회논문집
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    • pp.112-118
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    • 2000
  • Densification behavior of mixed copper and tool steel powder under cold compaction was investigated. By mixing the yield functions proposed by Fleck et al. and by Gurson for pure powder in terms of volume fractions and contact numbers of Cu powder new mixed yield functions were employed for densification of powder composites under cold compaction. The constitutive equations were implemented into a finite element program (ABAQUS) to compare with experimental data for densificatiojn of mixed powder under cold isostatic pressing and cold die compaction. finite element calculations by using the yield functions mixed by contact numbers of Cu powder agreed better with experimental data than those by volume fractions of Cu powder.

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냉간압축하에서 혼합 금속분말의 치밀화 거동에 관한 유한요소해석 (A Finite Element Analysis for Densification Behavior of Mixed Metal Powder under Cold Compaction)

  • 조장혁;조진호;김기태
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2000년도 춘계학술대회논문집A
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    • pp.393-398
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    • 2000
  • Densification behavior of mixed copper and tool steel powder under cold compaction was investigated. By mixing the yield functions originally proposed by Fleck-Gurson for pure powder, a new mixed yield functions In terms of volume fractions and contact numbers of Cu powder were employed in the constitutive models. The constitutive equations were implemented into a finite element program (ABAQUS) to compare with experimental data. and with calculated results from the model of Kim et at. for densification of mixed powder under cold isostatic pressing and cold die compaction. Finite element calculations by using the yield functions mixed by contact numbers of Cu powder agreed better with experimental data than those by volume fractions of Cu powder.

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개방형 RTP(Rapid Thermal Pressing)공정의 점소성 유한요소해석 (Finite Element Analysis with Viscoplastic Formulation in Open-Die RTP Process)

  • 손지원;임성한;오수익
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 추계학술대회논문집
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    • pp.284-289
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    • 2004
  • Since polymer materials at elevated temperatures are usually rate-sensitive, the analysis of RTP process requires considering the effect of the rate-dependent. The material behavior that exhibits rate-sensitivity is called visco-plastic. A two-dimensional visco-plastic finite element formulation which constitutive equation is based on the formulation proposed by Perzyna is presented. This Paper is purposed to calcuate pressure distribution on PMMA in compression process and to predict the relationship with defects after demolding process. This paper analyzes, both analytically and numerically, the pressure distributions on the surface of PMMA during open-die RTP process. In this research, PMMA is used to be simulated at $110^{\circ}C$ near the transition temperature.

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