• Title/Summary/Keyword: Die land

Search Result 48, Processing Time 0.026 seconds

Process Planning and Die Design for the Super Hot Forging Product, the Piston Crown Used in Marine Engine (선박엔진용 초대형 열간단조품, 피스톤크라운의 단조공정 및 금형 설계)

  • Hwang, B.C.;Lee, W.H.;Bae, W.B.;Kim, C.
    • Transactions of Materials Processing
    • /
    • v.17 no.8
    • /
    • pp.600-606
    • /
    • 2008
  • In closed-die hot forging, a billet is formed in dies such that the flow of metal from the die cavity is restricted. Some parts can be forged in a single set of dies, whilst others, due to shape complexity and material flow limitations, must be shaped in multi sets of dies. The purpose of a performing operation is to distribute the volume of the parts such that material flow in the finisher dies will be sound. This study focused on the design of preforms, flash thickness and land width by theoretical calculation and finite element analysis, to manufacture the super hot forging product, 70MC type piston crown used in marine engine. The optimal design of preforms by the finite element analysis and the design experiment achieves adequate metal distribution without any defects and guarantees the minimum forming load and fully filling of the cavity of the die for producing the large piston crown. The maximum loads obtained by finite element analysis are compared with the results of experiments. The loads of the analysis have good agreements with those of the experiment. Results obtained using DEFORM-2D enable the designer and manufacturer of super hot forging dies to be more efficient in this field.

Analysis of the Curving Phenomenon of Curved Circular Shaped Product by the Upper Bound Analysis and the DEFORMTM-3D in Eccentric Extrusion (곡봉(曲奉)의 편심압출가공에 대하여 상계굽힘해석과 DEFORMTM-3D에 의한 굽힘해 석 비교)

  • 김진훈;김한봉;진인태
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 1997.10a
    • /
    • pp.45-48
    • /
    • 1997
  • The kinematically admissible velocity field is developed for the eccentric extrusion of circular shaped products. The curving of product in extrusion is caused by the difference of the linearly distributed longitudinal velocity on the cross-section of the workpiece at the dies exit. The results of the eccentric extrusion by upper bound analysis show that the curvature of product increases with the increase in eccentricity of gravity center of the cross-section of workpiece at dies entrance from that of the corss-section at the dies exit end. By the DEFORMTM-3D analysis, the curving of circular shaped product in extrusion is changed by the eccentricity, die land length and the die length. The result of the analysis by DEFORMTM-3D software shows that the curvature of circular shaped product increases with the eccentricity. The two analysis and one experiment show the curving phenomenon in eccentric extrusion process.

  • PDF

Study on the Cause of Die-bark of Shoot in the Mulberry Field in the Reclaimed Hill Land in Korea (개간지상전에 발생하는 지조고사현상의 원인구명시험)

  • 류근섭
    • Journal of Sericultural and Entomological Science
    • /
    • v.14 no.1
    • /
    • pp.1-7
    • /
    • 1972
  • Recently, young mulberry trees grown in the reclaimed hill land are frequently attacted by the die-bark and the buds of the trees developed poorly. In order to learn the cause of the injury mentioned above available boron content in the soils and the bark of young shoots have been analyzed. The results are as follow; Available boron content in the soil of the damaged mulberry fold was 0.3-0.20 ppm, against 0.39-49 ppm in that of healthy mulberry field, and boron in the bark of the damaged trees was 10.63-12.99 ppm, and 18.42-21.02 ppm in that of the healthy trees. The organic matter content and available boron content in soils showed a highly significant possitive correlation. The moisture content in percent in the soil of the damaged mulberry held was 11.16 and 14.22 in that of healthy mulberry field.

  • PDF

A study on the injection molding technology for thin wall plastic part (초정밀 박육 플라스틱 제품 성형기술에 관한 연구)

  • Heo, Young-Moo;Shin, Kwang-Ho
    • Design & Manufacturing
    • /
    • v.10 no.2
    • /
    • pp.50-54
    • /
    • 2016
  • In the semiconductor industry the final products were checked for several environments before sell the products. The burning test of memory and chip was implemented in reliability for all of parts. The memory and chip were developed to high density memory and high performance chip, so circuit design was also high integrated and the test bed was needed to be thin and fine pitch socket. LGA(Land Grid Array) IC socket with thin wall thickness was designed to satisfy this requirement. The LGA IC socket plastic part was manufacture by injection molding process, it was needed accuracy, stiffness and suit resin with high flowability. In this study, injection molding process analysis was executed for 2 and 4 cavities moldings with runner, gate and sprue. The warpage analysis was also implemented for further gate removal process. Through the analyses the total deformations of the moldings were predicted within maximum 0.05mm deformation. Finally in consideration of these results, 2 and 4 cavities molds were designed and made and tested in injection molding process.

New Approach Directions for the Raise International Competitiveness of Basic Food Crops in Korea (기초식량작물의 경쟁력제고를 위한 새로운 접근방향;쌀, 보리, 콩을 중심으로)

  • Lee, Sang-Ha
    • Journal of Agricultural Extension & Community Development
    • /
    • v.3 no.1
    • /
    • pp.55-66
    • /
    • 1996
  • Agricultural products are inferior in their competitiveness in the world market mainly due to die high production cost which could be attributed to the rising land and labor cost in Korea. The small scale farming system with the lower production infra structure requires relatively intensive input labor for the reduction of production cost of agricultural products and impediment in the mechanization of farming systems. There are limitations in the cultivation techniques that seek out other directions for the raising competitiveness in the world market of basic food crops. Future goals to raise competitiveness of basic food crops in Korea should include the following: 1. Fostering of the farmers organization by crop items. 2. Agribusiness should integrate management with priority given to farmers. 3. Raise competitiveness to find out the system of obtaining on from the consumers.

  • PDF

A study on the atmospheric diffusion of land around the clean center (크린센터 주변 부지 대기확산에 관한 연구)

  • Choi, Hong-Ju;Jeon, Yong-Han
    • Design & Manufacturing
    • /
    • v.15 no.2
    • /
    • pp.49-55
    • /
    • 2021
  • In this study, CALPUFF, a three-dimensional atmospheric diffusion model, was used to predict the degree of influence of pollutants generated during clean center operation on surrounding areas. To drive the CALPUFF model, CALMET, a weather field calculation model, was used. Due to the influence of the wind field, air pollutants from the Clean Center diffused in the southeast direction, increasing the distribution area. SOx satisfies atmospheric environmental standards with an annual average value of 0.02 ppm or less NOx satisfies atmospheric environmental standards with an annual average value of 0.03 ppm or less. Dust (PM-10) satisfies atmospheric environmental standards with an annual average value of 50㎍/m3 or less and 24 hours average value of 100㎍/m3 or less. CO satisfies atmospheric environmental standards with an 8 hours average value of 9 ppm or less and an 1 hour average value of 25 ppm or less.

Effect of Punch Design and Friction Condition on Deformation Pattern in Boss and Rib Test (보스-리브 시험 시 펀치 형상 및 마찰 조건에 따른 변형 양상에 대한 연구)

  • Yun, Y.W.;Kang, S.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2009.10a
    • /
    • pp.332-337
    • /
    • 2009
  • Recently, boss and rib test based on backward extrusion process was proposed to quantitative evaluate the interfacial friction condition in bulk forming process. In this test, the tube-shaped punch with hole pressurizes the workpiece so that the boss and rib are formed along the hole and outer surface of the punch. It was experimentally and numerically revealed that the height of boss is higher than that of the rib under the severe friction condition. This work is focused on the effect of the punch design and friction condition on deformation pattern in boss and rib test. From the boss and rib test simulations, it was found that there is slight variation in both the heights of boss and rib according to the length of punch land, nose radius, and face angle. However the hole diameter of the punch and the clearance between the punch and die have a significant influence on the heights of the boss and rib. In addition, the effect of flow stress was also investigated on the deformation patterns through FE simulations.

  • PDF

Effect of Punch Design and Flow Stress on Frictional Calibration Curve in Boss and Rib Test (보스-리브 시험 시 마찰보정선도에 대한 펀치형상 및 유동응력의 영향)

  • Yun, Y.W.;Kang, S.H.;Lee, Y.S.;Kim, B.M.
    • Transactions of Materials Processing
    • /
    • v.18 no.8
    • /
    • pp.640-645
    • /
    • 2009
  • Recently, boss and rib test based on backward extrusion process was proposed to quantitatively evaluate the interfacial friction condition in bulk forming process. In this test, the tube-shaped punch with hole pressurizes the workpiece so that the boss and rib are formed along the hole and outer surface of the punch. It was experimentally and numerically revealed that the height of boss is higher than that of the rib under the severe friction condition. This work is focused on the effect of the punch design and flow stress on deformation pattern in boss and rib test. From the boss and rib test simulations, it was found that there is slight variation in both the heights of boss and rib according to the length of punch land, nose radius, and face angle. However the hole diameter of the punch and the clearance between the punch and die have a significant influence on the calibration curves showing the heights of the boss and rib. In addition, the effect of flow stress on the calibration curves was investigated through FE simulations. It was found that there is no effect of strength coefficient of the workpiece on the calibration curves for estimation of friction condition. On the other hand, the strain-hardening exponent of the workpiece has a significant influence on the calibration curve.

Effectiveness of "Women in Engineering" Course ("여성과 공학" 교과목의 효과성 검증 연구)

  • Youn, Jong-Tae;Han, Hyun-Woo
    • Journal of Engineering Education Research
    • /
    • v.14 no.3
    • /
    • pp.3-8
    • /
    • 2011
  • Women in the predominantly male-oriented college of engineering which is afflicted by the high dropout rate and the low employment rate of coeds in their majoring fields because of the die-hard male dominant culture. In order to resolve the related problems, P University has been actively engaged in a movement called "Women into Engineering" (WIE) to raise the gender cognitive awareness and to train women engineers for highly qualified work force. As part of the movement, a subject called "Women in Engineering" that focuses on the gender cognitive perspective is effective to reduce the dropout rate and to land a job inside their fields by stimulating their interest in their specialty and masting soft/hard skills. The study was conducted a survey of the coeds who have completed the "Women in Engineering" course to evaluate the degree of satisfaction perceived, and a t-test through comparing the group of the coeds and a group of coeds who have not taken the course. The results showed statistically significant responses indicating that both groups of coeds would like to see WIE offer more basic engineering courses like "Women in Engineering". This may lay the foundation to offer other major engineering courses for juniors and seniors that emphasize the gender cognitive approach.

Women in Engineering Subject and Education

  • Youn, Jong-Tae;Choi, Song-Ah;Park, Eun-Ji
    • Journal of Engineering Education Research
    • /
    • v.17 no.5
    • /
    • pp.8-12
    • /
    • 2014
  • Women in engineering subject were developed for women included engineering education in Korea. Women in the predominantly male-oriented college of engineering which is afflicted by the high dropout rate and the low employment rate of coeds in their majoring fields because of the die-hard male dominant culture. In order to resolve the related problems, Our University has been actively engaged in a movement called "Women into Engineering" (WIE) to raise the gender cognitive awareness and to train women engineers for highly qualified work force. As part of the movement, a subject called "Women in Engineering" that focuses on the gender cognitive perspective is effective to reduce the dropout rate and to land a job inside their fields by stimulating their interest in their specialty made soft/hard skills. The study was conducted a survey of the coeds who have completed the "Women in Engineering" course to evaluate the degree of satisfaction perceived, and a t-test through comparing the group of the coeds and a group of coeds who have not taken the course. The results showed statistically significant responses indicating that both groups of coeds would like to see WIE offer more basic engineering courses like "Women in Engineering." This may lay the foundation to offer other major engineering courses for juniors and seniors that emphasize the gender cognitive approach.