• 제목/요약/키워드: Die Cavity

검색결과 209건 처리시간 0.023초

플래시 없는 비축대칭 단조에 관한 연구 (A Study on Flashless Non-Axisymmetric Forging)

  • 배원병;김영호;최재찬;이종헌;김동영
    • 한국정밀공학회지
    • /
    • 제12권3호
    • /
    • pp.42-52
    • /
    • 1995
  • An UBET(Upper Bound Elemental Techniquel) program has been developed to analyze forging load, die-cavity filling and effective strain distribution for flashless non-axisymmetric forging. To analyze the process easily, it is suggested that the deforma- tion is divided into two different parts. Those are axisymmetric part in corner and plane- strain part in lateral. The total power consumption is minimized through combination of two deformation parts by building block method, form which the upper-bound forging load, the flow pattern, the grid pattern, the velocity distribution and the effective strain are deter- mined. To show the merit of flashless forging, the results of flashless and flash-forging processes are compared through theory and experiment. Experiments have been carried out with plasticine billets at room temperature. The theoretical predictions of the forging load and the flow pattern are in good agrement with the experimental results.

  • PDF

사출금형코어 및 성형수지 변화에 따른 두께 방향 수축률에 관한 연구 (A Study on The Thickness Shrinkage of Injection Molded Parts with The Variation of Injection Mold Core and Molding Materials)

  • 신성현;정의철;김미애;채보혜;손정언;김상윤;윤경환;이성희
    • Design & Manufacturing
    • /
    • 제13권2호
    • /
    • pp.17-21
    • /
    • 2019
  • In this study, selective laser sintered 3D printing mold core and metal core were used to investigate the difference of the thickness shrinkage from the gate of the injection molded part at a constant interval. SLS 3D printing mold core was made of nylon-based PA2200 powder and the metal core was manufactured by conventional machining method. As the PA2200 powder material has low strength, thermal conductivity and high specific heat characteristics compared with metal, molding conditions were set with the consideration of molten temperature and injection pressure. Crystalline resin(PP) and amorphous resin(PS) with low melting temperature and viscosity were selected for the injection molding experiment. Cooling time for processing condition was selected by checking the temperature change of the cores with a cavity temperature sensor. The cooling time of the 3D printing core was required a longer time than that of the metal core. The thickness shrinkage of the molded part compared to the core depth was measured from the gate by a constant interval. It was shown that the thickness shrinkage of the 3D printing core was 2.02 ~ 4.34% larger than that of metal core. In additions, in the case of metal core, thickness shrinkage was increased with distance from the gate, on the contrary, in the case of polymer core showed reversed aspect.

Diaphragmatic hernia in a Jeju horse (crossbred) broodmare

  • Yang, Jaehyuk;Koh, Yang-Nam;Hwang, Kyu-Kye;Lim, Yoon-Kyu
    • 대한수의학회지
    • /
    • 제49권4호
    • /
    • pp.351-354
    • /
    • 2009
  • Diaphragmatic hernias, whether congenital or acquired (traumatic), are rarely observed in the horse. Acquired diaphragmatic hernias typically occur secondary to trauma or an increase in intraabdominal pressure due to falling, heavy exercise, or parturition. Diaphragmatic herniorrhaphy is difficult to perform in adult horses and the horses with symptomatic diaphragmatic hernias usually die. A 10- year old, 340 kg, Jeju horse (crossbred) broodmare with sudden onset of gait disorder and a moderate emaciation was examined. Findings on physical examination included conjunctivitis, dehydration, shallow breathing, dyspnea, weaken heart beat, lack of auscultatable sounds from the gastrointestinal tract, and anorexia. Rectal temperature was $38.4^{\circ}C$ and respiratory rates were moderately increased. There were slight signs of acute colic. The broodmare died one day after non-specific treatment of fluids, nutriment, antibiotics and non-steroidal anti-inflammatory drug. The cause of death was strangulation of the small intestine through a diaphragmatic hernia. The rent was about 2 cm in diameter and located in the central right part of diaphragm. Around 60 cm of small intestine was protruded into thoracic cavity through the rent. The cause of the hernia could not be ascertained. The broodmare had been pastured with many other horses, and the groom had not noticed any aggressive behavior among them. It was, however, speculated that trauma by stallion's attack may have been the cause of the diaphragmatic hernia, because the new horse may be the object of behaviors ranging from mild threats to seriously aggressive kicking, squealing, rearing, and biting.

분말사출성형 시 분말 혼합체의 유동성 시뮬레이션을 통한 투광성 알루미나 소결체의 특성 연구 (A study on the Powder Injection Molding of Translucent Alumina via Flowability Simulation of Powder/Binder Mixture)

  • 김형수;변종민;김세훈;김영도
    • 한국분말재료학회지
    • /
    • 제21권3호
    • /
    • pp.215-221
    • /
    • 2014
  • Translucent alumina is a potential candidate for high temperature application as a replacement of the glass or polymer. Recently, due to the increasing demand of high power light emitting diode (LED), there is a growing interest in the translucent alumina. Since the translucent property is very sensitive to the internal defect, such as voids inside or abnormal grain growth of sintered alumina, it is important to fabricate the defect-free product through the fabrication process. Powder injection molding (PIM) has been commonly applied for the fabrication of complex shaped products. Among the many parameters of PIM, the flowability of powder/binder mixture becomes more significant especially for the shape of the cavity with thin thickness. Two different positions of the gate were applied during PIM using the disc type of die. The binder was removed by solvent extraction method and the brown compact was sintered at $1750^{\circ}C$ for 3 hours in a vacuum. The flowability was also simulated using moldflow (MPI 6.0) with two different types of gate. The effect of the flowability of powder/binder mixture on the microstructure of the sintered specimen was studied with the analysis of the simulation result.

WPON 응용을 위한 고속 CMOS어레이 광트랜스미터 (A High Speed CMOS Arrayed Optical Transmitter for WPON Applications)

  • 양충열;이상수
    • 한국통신학회논문지
    • /
    • 제38B권6호
    • /
    • pp.427-434
    • /
    • 2013
  • 본 논문은 멀티 채널의 어레이 집적 모듈을 갖는 광트랜시버를 위한 2.5 Gbps 어레이 VCSEL driver의 설계 및 구현에 관한 것이다. 본 논문에서는 광트랜시버에 적용된 1550 nm high speed VCSEL을 드라이브하기 위하여 $0.18{\mu}m$ CMOS 공정 기술을 이용하여 자동 광전력제어 기능을 갖는 2.5 Gbps VCSEL (수직 공진기 표면 방출 레이저) 드라이버 어레이를 구현하였다. 광트랜스미터의 폭넓은 대역폭 향상을 위해 2.5 Gbps VCSEL Driver에 네가티브 용량성 보상을 갖는 능동 궤환 증폭기 회로를 채용한 결과 기존 토폴로지에 비해 대역폭, 전압 이득 및 동작 안정성의 뚜렷한 향상을 보였다. 4채널 칩은 최대 변조 및 바이어스 전류하에서 1.8V/3.3V 공급에서 140 mW의 DC 전력만 소모하고, 다이 면적은 기존 본딩 패드를 포함하여 $850{\mu}m{\times}1,690{\mu}m$를 갖는다.

자동차 반도체의 신뢰성 테스트 표준: AEC-Q100 (Test Standard for Reliability of Automotive Semiconductors: AEC-Q100)

  • 이성수
    • 전기전자학회논문지
    • /
    • 제25권3호
    • /
    • pp.578-583
    • /
    • 2021
  • 본 논문에서는 반도체의 신뢰성을 테스트하기 위한 가속 시험에 대해 설명하고 자동차 반도체의 신뢰성 테스트 국제 표준인 AEC-Q100에 대해 다룬다. 반도체는 수십년 동안 사용할 수 있기 때문에 수명 전주기에서 발생하는 잠재적인 문제점을 테스트하기 위해서는 집중적으로 스트레스를 가하여 테스트 시간을 최소화하는 가속 시험이 필수적이다. 자동차 반도체에서 사용하는 대표적인 가속 시험인 AEC-Q100은 반도체에서 발생하는 각종 불량과 그 원인을 분석할 수 있도록 설계되었기 때문에 반도체의 수명과 신뢰성을 예측할 수 있을 뿐만 아니라 설계상, 제조상의 문제도 쉽게 찾아낼 수 있다. AEC-Q100은 가속 스트레스 시험, 가속 수명 시험, 패키지 적합성 시험, 공정 신뢰성 시험, 전기적 특성 시험, 결함 검출 시험, 기계적 특성 시험의 7개 테스트 그룹으로 구성되며 동작 온도에 따라 Grade 0에서 Grade 3까지 4개의 등급이 존재한다. 반도체 소자, 광전자 반도체, 센서 반도체, 멀티 칩 모듈, 수동 소자 분야에서는 각각 AEC-Q101, Q102, Q103, Q104, Q200이 사용된다.

CO2 냉각모듈을 적용한 고곡률 성형품의 사출금형 급속냉각 (Rapid cooling of injection mold for high-curvature parts using CO2 cooling module)

  • 이세호;이호상
    • Design & Manufacturing
    • /
    • 제16권4호
    • /
    • pp.67-74
    • /
    • 2022
  • Injection molding is a cyclic process comprising of cooling phase as the largest part of this cycle. Providing efficient cooling in lesser cycle times is of significant importance in the molding industry. Recently, lots of researches have been done for rapid cooling of a hot-spot area using CO2 in injection molding. The CO2 flows under high pressure through small, flexible capillary tubes to the point of use, where it expands to create a snow and gas mixture at a temperature of -79℃. The gaseous CO2 removes heat from the mold and releases it into the atmosphere. In this paper, a CO2 cooling module was applied to an injection mold in order to cool a large area cavity uniformly and quickly, and the cooling performance of the injection mold was investigated. The product was a high-curvature molded part with a molding area of 300x100mm. Heat cartridges were installed in a stationary mold, and CO2 cooling module was inserted inside a movable mold. Through structural analysis, it was confirmed that the maximum deformation of mold with CO2 cooling module was 0.09mm. A CO2 feed system with a heat exchanger was used for cooling experiments. The CO2 was injected into the holes on both sides of the supply pipe of the cooling module and discharged through hexagon blocks to cool the mold. It took 5.8 seconds to cool the mold from an average temperature of 140℃ to 70℃. Through the experiment using CO2 cooling module, it was found that a cooling rate of up to 12.98℃/s and an average of 10.18℃/s could be achieved.

토양 코아 분석을 통한 화산 골프장의 조성된 그린에 대한 평가 (The Evaluation on the exiting greens of Hwasan Country Club by undisturbed Soil Core Analysis)

  • 이상재;허근영;심경구
    • 한국조경학회지
    • /
    • 제26권2호
    • /
    • pp.54-61
    • /
    • 1998
  • The subsurface environment of the root zone area can set the stae for "do or die" of the turfgrass plant. The good condition of the greens is verified by their physical properties. Therefore, this study was carried to evaluate on the existing green of Hwasan C.C. by undisturbed soil Core Anaysis. We completed the ISTRC SYSTEM BenchMarking of the undisturbed core samples taken from Green #1, Green #5, Green #9-"Best" area, and Green #9-"Stressed" area for the Hwasan C.C.. It was also our understanding that the greens were in "good" to "very good" conditioni. THe exception might be Green #9-"Stress" area, which was the stressed area. The stressed area was confined to a ridge across Green #9. The organic content test results comfirmed the development of organic layering in depth 0-2.5cm. For the amount of compaction in the upper root zones and te development of the green's respective organic layers, the infiltration rates were high in Green #1, Green #5, and Green #9 "Stressed" area. The depicted aerificaton hole might be the probable cause of the relatively high infiltraton rate. Green #9-"Best" area had a tested infiltration rate of 18.75cm/hr. Either this area had not been aerified, or the undisturbed sample did not contain a aerification cavity. The water retention capacity of the undisturbed samples was good. When the greens were first constructed, the original root zone mix had been relatively low water retention properties. And the bulk density and the porosity of the undisturbed samples were good. In the result, all the greens were similar except for the infiltration. Thus, we supposed that Green #9-"Stressed" area might be ainly influenced by the amount of irrigation water and the configuration of the green's surface. There had been a reduction in the amount of irrigation water as the water retention capacity in the greens was promoted. Especially, it had gradually become more of a problem as the green had matured in Green #9-"Stressed" area. Because Green #9-"Stressed" area was a ridge area. The reduction in the amount of irrigation water might be the probable cause of the stress in Green #9-"Stressed" area. Our final observation related to the soil texture and the particle size distribution of the sand. Though and sand contant of all the tested greens were good, the gravel content of them exceeded ISTRC Guidelines. In particle size distribution of the sand, the very coarse and the coarse content of all the tested greens exceeded, but the rest was insufficient. The stability is a function of the material retained on the 0.25mm mesh screen. But, the content of all the tested greens was very insufficient. Though all the greens was serviceable, the coarse root zone sands, such as the sand in the tested greens, tended to be "unstable". Thus, we recommend using a topdressing/aerification sand which should be more in line with ISTRC/USGA Guidelines.;unstable". Thus, we recommend using a topdressing/aerification sand which should be more in line with ISTRC/USGA Guidelines.ines.

  • PDF

강화재의 사용 방법이 복합 레진 인레이 브릿지의 파괴 강도에 미치는 영향 (The effect of reinforcing methods on fracture strength of composite inlay bridge)

  • 변창원;박상혁;박상진;최경규
    • Restorative Dentistry and Endodontics
    • /
    • 제32권2호
    • /
    • pp.111-120
    • /
    • 2007
  • 본 연구는 복합레진 인레이 브릿지에서 강화재의 표면 처리와 사용 방법이 파괴 강도에 미치는 영향을 평가하였다. 본 연구에서 사용한 강화재료는 I Beam, U Beam, 1 + U Beam이었으며, 표면처리 방법은 Silane, Sandblast, Hole형성 (U beam)이었다. 강화 재료의 구성과 표면 처리 방법에 따라 총 11개의 실험군을 설정하였다. 상악 인공치 모형에서 제2소구치의 발거 상태를 가정하고 복합레진 인레이 브릿지 제작을 위하여 인접한 제1소구치에 DO, 제1대구치에 MO 와동을 형성하였다. 와동이 형성된 인공치 모형을 고무 인상체를 이용하여 석고로 제작하고, 각 실험군 별로 강화재료와 강화 재료의 표면 처리 방법에 따라 Tescera ATL (BISCO Inc. IL, USA) 복합레진을 사용하여 복합레진 인레이 브릿지를 제작하였다 그 후 시편을 복제모형에 인산아연시멘트로 합착하고 Universal testing machine (EZ Test, Shimadzu, Japan)을 이용하여 flexural stress를 가하여 파괴 강도를 측정하였으며 95% 유의 수준에서 one-way ANOVA/ Scheffes post-hoc test를 시행하여 통계 분석하였다. 다음과 같은 결론을 얻을 수 있었다. 1. 내부 강화재 I beam을 사용한 실험군이 유의성 있게 높은 파괴 강도 값을 보였다 (P<0.05). 2. 표면 처리 방법에 따른 차이는 나타나지 않았다 (P>0.05). 3. 복합레진 인레이 브릿지의 파괴는 강화 재료를 사용 시에는 복합레진과 강화 재료간에 분리 파괴가 나타났으며 사용하지 않은 경우에는 수직파괴 경향이 나타났다. 4. U beam에 유지 hole을 형성한 경우 파괴 강도 증가를 시키지 않았다.