• 제목/요약/키워드: Diamond tools

검색결과 129건 처리시간 0.022초

Importance of Clusters in Industry Development: A Case of Singapore's Petrochemical Industry

  • Pillai Jayarethanam
    • 기술혁신연구
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    • 제14권2호
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    • pp.1-27
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    • 2006
  • This paper rejuvenates the existing discussion on the importance of cluster approach to industry development strategies. Current evidences suggest that the shape of economic policy and practice is changing significantly around the world. Governments continually search for new tools and policy formulas to improve economic performance and create economic prosperity for all citizens. In this context a more proactive and strategic role for government in support of the cluster-based economic development model has emerged. This paper uses Singapore's petrochemical industry as an example to study the cluster approach to industry development. In doing so, there is much optimism to the importance of state and its institutions to play a significant role on industry development. Nevertheless, the study also raises doubts on whether the cluster-based strategy is due to the concept itself or due to other important factors.

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저순도 알루미나 세라믹 예비소결체의 선삭에서 공구 마멸에 미치는 절삭 조건의 영향 (Effect of Cutting Condition on the Tool Wear in Turning of the Presintered Low Purity Alumina Ceramics)

  • 이재우
    • 한국정밀공학회지
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    • 제27권5호
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    • pp.14-21
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    • 2010
  • In this study, presintered low purity alumina ceramics were machined with various tools to clarify the effects of the tool material, cutting condition and tool geometry on machinability. The main conclusions obtained were as follows. (a)The wear of tungsten carbide tool becomes smaller with the increase of the feed and clearance angle, and with the decrease of rake angle, especially exhibiting considerably smaller wear with both the decrease of rake angle and the increase of clearance angle. (b) So far as turning the ceramic presintered at low temperature, the diamond tool shows the best performance with higher feed. (c) The effect on the tool wear of the feed, clearance angle and rake angle becomes smaller in turning the ceramic presintered at higher temperature. (d) The tool wear is not severely affected by the depth of cut.

저순도 알루미나 세라믹 가소결재의 피삭성

  • 이재우
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 춘계학술대회 논문집
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    • pp.33-38
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    • 1995
  • In this study, unsistered, pre-sintered and sintered low purity alumina ceramics were machined with various tools to clarify the machniability, the optimum tool materials and the optimum tool materials and the optimum cutting conditions. The maon conclusions obtained were as follows. (1) Machined withalloy steel tool, the machinabilty of te pre-sintered ceramics becomes better with the decrease of pre-sintering temperature, but that of unsintered ceramics(white body) was extremely poor. (2) In the case of carbide tool K01, the tool life in machining white body was the longest, and the machinabilty of pre-sintered ceramics becomes poorer with the increase of the pre-sintering temperature. (3) In the case of ceramic tool, the 10000-1100 .deg. C pre-sintered ceramics showed te best machinability within a certain cutting speed range. So far as dry machining, the above combination and conditions showed the highest productivity. (4) When the pre-sintered ceramics were wet machined withsintered diamond tool, the tool life becomes extremelylong, and higher cutting speed can be can be used than in the case offull-sintered ceramics. The productivity of wet cutting is much higher than that ofdry cutting.

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Study on Process Monitoring of Elliptical Vibration Cutting by Utilizing Internal Data in Ultrasonic Elliptical Vibration Device

  • Jung, Hongjin;Hayasaka, Takehiro;Shamoto, Eiji
    • International Journal of Precision Engineering and Manufacturing-Green Technology
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    • 제5권5호
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    • pp.571-581
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    • 2018
  • In the present study, monitoring of elliptical vibration cutting process by utilizing internal data in the ultrasonic elliptical vibration device without external sensors such as a dynamometer and displacement sensor is investigated. The internal data utilized here is the change of excitation frequency, i.e. resonant frequency of the device, voltages applied to the piezoelectric actuators composing the device, and electric currents flowing through the actuators. These internal data change automatically in the elliptical vibration control system in order to keep a constant elliptical vibration against the change of the cutting process. Correlativity between the process and the internal data is described by using a vibration model of ultrasonic elliptical vibration cutting and verified by several experiments, i.e. planing and mirror surface finishing of hardened die steel carried out with single crystalline diamond tools. As a result, it is proved that it is possible to estimate the elements of elliptical vibration cutting process, e.g. tool wear and machining load, which are important for stable cutting in such precision machining.

초정밀 비구면 렌즈 금형가공시스템 개발 (Development of machining system for ultra-precision aspheric lens mold)

  • 백승엽;이하성;강동명
    • Design & Manufacturing
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    • 제2권1호
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    • pp.33-38
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    • 2008
  • As consumer in optics, electronics, aerospace and electronics industry grow, the demand for ultra precision aspherical surface lens increases higher. Precision turning with single-diamond tools has a long history of development for fabrication of optical quality surfaces since the advent of aerostatic rotary spindles and precise linear motion guide ways. To enhance the precision and productivity of ultra precision aspherical surface micro lens, the following specification of ultra precision grinding system is required: the highest rotational speed of the grinder is 100,000rpm and its turning accuracy is $0.1{\mu}m$, positioning accuracy is $0.1{\mu}m$. The development process of the grinding system for the ultra precision aspherical surface micro lens for optoelectronics industry is introduced. In the work reported in this paper, an intelligent grinding system for ultra precision aspherical surface machining was designed by considering the factors affecting the surface roughness and profiles accuracy. An aerostatic form was adopted to build the spindle of the workpiece and the spindle of grinder and ultra precision LM guide way was adopted in this system. And this paper deals with mirror grinding of an aspheric surface micro lens by resin bonded diamond wheel and spherical lens of BK7. It results was that a form accuracy of $0.6{\mu}m$ P-V and a surface roughness of $0.006{\mu}m$ Rmax.

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H.264 표준의 가변 움직임 블록을 위한 고속 움직임 탐색 기법 (Fast Motion Estimation for Variable Motion Block Size in H.264 Standard)

  • 최웅일;전병우
    • 대한전자공학회논문지SP
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    • 제41권6호
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    • pp.209-220
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    • 2004
  • 기존 비디오 표준과 비교해 볼 때, H.264 비디오 표준이 갖는 중요한 두 가지 특징으로는 높은 부호화 효율과 네트워크 친화성을 들 수 있다. 그러나 이러한 중요한 특성에도 불구하고 H.264 표준은 구현시 요구되는 메모리 대역폭과 연산량의 복잡도가 높기 때문에 실시간 응용에 적용하는데 어려움이 있다. H.264 부호화 기술 가운데 특히 복수 참조 영상을 이용한 다양한 블록 단위 움직임 탐색은 높은 부호화 효율을 갖도록 하는 핵심 요소지만 최적의 움직임 벡터를 찾기 위해 다양한 블록 단위 조합의 모든 경우에 대하여 SAD (Sum of Absolute Difference)를 구해야 하므로 상당한 계산량을 요구한다. 그러므로 본 논문에서는 움직임 탐색의 연산량을 줄이기 위해 정수화소 움직임 탐색 및 부화소 움직임 탐색을 위한 고속 알고리즘을 제안한다. 정수화소 단위 움직임 탐색의 경우, 기존의 고속 움직임 탐색 기법은 H.264의 다양한 블록 단위 움직임 탐색 구조에 그대로 적용할 경우 효과적이지 못하기 때문에 본 논문에서는 종래 다이아몬드 탐색 기반 방법을 계층적 블록 구조에 맞게 개선한 적응적 움직임 탐색 기법을 제안하도록 한다. 또한 부화소 단위 움직임 탐색을 위해서는 움직임 벡터의 통계적 특성을 이용하여 예측벡터를 중심으로 한 다이아몬드 탐색 기반 고속 알고리즘을 제안한다.

무전해 니켈도금 소재의 초정밀 가공에서 V-형상 미세 패턴 가공한계에 대한 실험적 평가 (Experimental evaluation of machining limit in machining V-shaped microgrooves on electroless nickel plated die materials)

  • 김현철
    • 한국생산제조학회지
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    • 제22권2호
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    • pp.263-267
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    • 2013
  • The continuing demand for increasingly slimmer and brighter liquid crystal display (LCD) panels has led to an increased focus on the role of light guide panels (LGPs) or optical films that are used to obtain diffuse, uniform light from the backlight unit (BLU). The most basic process in the production of such BLU components is the micromachining of V-shaped grooves. Thus, given the current trend, micromachining of V-shaped grooves is expected to play increasingly important roles in today's manufacturing technology. LCD BLUs comprise various optical elements such as a LGP, diffuser sheet, prism sheet, and protector sheet with V-shaped grooves. High-aspect-ratio patterns are required to reduce the number of sheets and enhance light efficiency, but there is a limit to the aspect ratio achievable for a given material and cutting tool. Therefore, this study comprised a series of experimental evaluations conducted to determine the machining limit in microcutting V-shaped grooves on electroless nickel plated die materials when using single-crystal diamond tools with point angles of $20^{\circ}-80^{\circ}$. Cutting performance was evaluated at various cutting speeds and depths of cut using different machining methods and machine tools. The experimental results are that V-shaped patterns with angles of $80^{\circ}$ or up can be realized regardless of the machining conditions and equipment. Moreover, the feed rate has little effect on machinability, and it is thought that the fly-cut method is more efficient for shallow patterns.

미세 지립 페이퍼 공구와 롤투플레이트 압입공정을 이용한 마이크로 랜덤 패턴의 성형특성 (Forming Properties of Micro Random Pattern Using Micro Abrasive Paper Tool by Roll to Plate Indentation Method)

  • 정지영;제태진;문승환;이재령;최대희;김민주;전은채
    • 한국정밀공학회지
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    • 제33권5호
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    • pp.385-392
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    • 2016
  • Recently in the display industry, demands for high-luminance and resolution of display devices have been steadily increasing. Generally, micro linear patterns are applied to an optical film in order to improve its properties of light. However, these patterns are easily viewed to eyes and moire phenomenon can be occurred. Micro random patterns are proposed as a method to solve these problems, increasing light-luminance and light-diffusion. However, conventional pattern manufacturing technologies have long processing times and high costs making it difficult to apply to large area molds. In order to combat this issue, micro-random patterns are formed by using a roll to plate indentation method along with abrasive paper tools composed of AlSiO2, SiC, and diamond grains. Also, forming properties, such as size and fill-factor of random patterns, are analyzed depending on type, mesh of abrasive paper tools, and indentation forces.

비축 알루미늄 반사경의 DTM 가공 방법 및 성능 평가 (Manufacturing Method and Performance Evaluation of an Off-Axis Aluminum Mirror)

  • Jeong, Byeongjoon;Kim, Sanghyuk;Pak, Soojong;Kim, Geon Hee;Hyun, Sangwon;Jeon, Min Woo;Shin, Sang-Kyo;Bog, Min-Gab;Chang, Seunghyuk
    • 천문학회보
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    • 제40권1호
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    • pp.82.3-83
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    • 2015
  • 비축 반사경의 DTM (Diamond Turning Machine) 가공을 하기 전에는 시간 및 비용의 절감을 위해 CNC(Computerized Numerically Controlled Machine Tools)를 이용하여 비축면의 곡률반경과 가장 유사한 형태의 구면으로 1차 가공 후 3축 이상을 제어할 수 있는 MC (Machining Center)를 이용하여 근사한 비축면을 먼저 가공한다. 이후 DTM으로 광학계에서 요구하는 형상 정밀도 및 표면 조도를 만족하는 비축면을 완성한다. 하지만 비축면을 가공하는 경우, 일반적인 축 대칭 광학계와 달리 가공장비에 장착된 기상계측기를 사용할 수 없기 때문에 외부 장비를 이용하여 반사경 표면을 측정해야한다. 이때 측정과 가공 단계 사이에서 정렬오차가 발생하여 반사경의 형상 정밀도 향상을 위한 보상가공에 어려움이 있다. 본 연구에서는 비축면 반사경의 가공과 측정 과정 사이에 발생하는 정렬오차를 최소화 할 수 있는 DTM 가공용 지그를 설계 및 제작하였다. 또, DTM으로 가공한 반사경의 측정값과 설계값을 비교하여 알루미늄 반사경의 광학 성능을 평가하였다. 이러한 성능 평가 결과는 비축면 반사경의 형상 보상가공을 위한 모델링 방법을 고안하는데에 있어 핵심 자료가 될 것이다.

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초소형 PCD 공구 제작을 위한 확산접합부의 형상에 따른 인장강도 특성 (Tensile Strength Properties of the Diffusion Bonding Copula Shape for Micro PCD Tool Fabrication)

  • 정바위;김욱수;정우섭;박정우
    • 한국기계가공학회지
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    • 제14권2호
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    • pp.25-30
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    • 2015
  • This study involved the fabrication of precision machine tools using a polycrystalline diamond tip [sintered PCD and cemented carbide (WC-Co) tip] and WC-Co shanks via diffusion bonding with a paste-type nickel alloy filler metal. Diffusion bonding is a process whereby two materials are pressed together at high temperature and high pressure for a sufficient period of time to allow significant atomic diffusion to occur. For smooth progress, a filler metal of nickel alloy was used at the interface. Optical microscopy images were used to observe the copula of the bonded layer. It was confirmed that cracks occurred near the junction in all cases. The tensile strength of the bond was measured using a universal testing machine (UTM) with WC-Co proportional test specimens.