• Title/Summary/Keyword: Diamond like carbon

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Frriction and Wear of Siamond-Like Carbon Films Produced by Plasma-Assisted CVD Technique

  • AkihiroTanaka;KazunoriUmeda;KazuyukiMizuhara;Ko, Myoung-Wan;Kim, Seong-Young;Shin, Seung-Yong;Lee, Sang-Hyun
    • The Korean Journal of Ceramics
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    • v.3 no.3
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    • pp.182-186
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    • 1997
  • Diamond-like carbon(DLC) films were deposited on silicon substreates by using an RF plasmaassisted CVD apparatus; the effects of deposition conditions such as CH4 gas pressure and substrate bias voltage on DLC film friction and wear were examined in both friction and scratch tests. In friction tests critical loads at which the friction coefficient increases abruptly depend on substrate bias voltages: critical loads deposited at a bias voltage of -100 V exceed those deposited at other bias voltages. Critical loads are correlated with DLC film hydrogen content. Critical DLC film loads in scratch tests depended considerably less than in friction tests. The friction coefficient of DLC films depends on neither substrate bias voltage nor CH4 gas pressure.

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Tribological properties of DLC films on polymers

  • Hashizume, T.;Miyake, S.;Watanabe, S.;Sato, M.
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.175-176
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    • 2002
  • Our study is to search for tribological properties of diamond-like carbon (DLC) films as known as anti- wear hard thin film on various polymers. This report deals with the deposition of DLC films on various polymer substrates in vacuum by magnetron radio frequency (RF) sputtering method with using argon plasma and graphite, titanium target. The properties of friction and wear are measured using a ball-on-disk wear -testing machine. The properties of friction and wear have been remarkably improved by DLC coating. Moreover the composition of DLC films has been analyzed by using auger electron spectroscopy(AES). The wear rate of titanium-containing DLC film is lower than that of no-metal-containing DLC film.

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Structure and Mechanical Properties of Si Incorporated Diamond-like Carbon Films Prepared by PACVD

  • Kim, Myoung-Geun;Park, Jun-Youp;Lee, Kwang-Ryeol;Eun, Kwang-Yong
    • The Korean Journal of Ceramics
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    • v.3 no.2
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    • pp.101-104
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    • 1997
  • Although tribological behavior of Si incorporated DLC films have been intensely investigated, their mechanical properties were not consistent among previous publications. The present work reported the structural change by adding Si, and their effects on the mechanical properties. Si incoporated DLC films were deposited using mixtures of benzene and diluted silane with hydrogen of various volume fractions. We could obtain the films of $X_{si}$ (defined by the Si fraction without considering hydrogen) ranging from 0.01 to 0.21, and found that the mechanical properties of the films changed significantly in the range less than $X_{si}=0.06$. In this range, the hardness and stress increased with Xsi. For higher content of Si, the hardness and stress showed saturated behavior with $X_{si}$. This behavior was discussed in terms of the changes in atomic bond structures.

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Effect of DLC Coating-layer on Engine Wear Characteristics for Improving Fuel Consumption of Automotive Engine (차량연비 향상을 위한 DLC 코팅 층이 엔진 마모특성에 미치는 영향)

  • Kim, Kee-Joo;Yoo, Seok-Jong;Choi, Byung-Ik
    • Transactions of the Korean Society of Automotive Engineers
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    • v.18 no.1
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    • pp.112-119
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    • 2010
  • Recently, as the matters of environmental pollution, the energy exhaustion and alternative energy source have become more important issues, around industrial countries and the effort to improve fuel consumption is progressed continuously for decrease of air pollution. In an effort to improve fuel consumption for passenger cars, the study of DLC (Diamond Like Carbon) coating which is widely known to good wear characteristics come to the forefront. Therefore, in present study, it was investigated to the influence of DLC coating layer for wear characteristics with the piston ring material and then suggested to the development process for advanced automotive engine parts that showed improved wear characteristics. From these results, Finally, it will be contributed to improve the fuel consumption for passenger vehicles.

Adhesion of Diamond-like Carbon Thin Film Prepared by Filtered Vacuum Arc: The Effect of Substrate Bias Voltage (Filtered Vacuum Arc를 이용한 WC-Co상 DLC 박막 증착에서의 기판 전압에 따른 밀착력 특성 평가)

  • Kim, Gi-Taek;Yang, Won-Gyun;Lee, Seung-Hun;Kim, Do-Geun;Kim, Jong-Guk
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2013.05a
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    • pp.214-214
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    • 2013
  • Diamond like carbon(DLC) 박막은 고경도, 저마찰, 내스크래치 특성을 요구하는 표면기술 응용분야에 널리 사용되며, 대면적 저가 코팅 방법 개발 및 물성 조절 기술이 요구된다. 본 연구에서는 Filtered Vacuum Arc (FVA)를 통해 증착되는 Hydrogen-free DLC 박막의 밀착력 제어를 위한 증착시 기판 전압에 따른 증착 및 밀착력 특성을 분석하였다. 기판전압이 0~-150 V 까지 변화함에 따른 스크래치 테스트 결과를 통해 최적 증착 조건을 도출하였다.

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Deposition of Diamond-Like Carbon Films on the Air Conditioner Cold Fin (에어컨용 냉각핀의 DLC 박막합성)

  • 김태규;한진영;김상록;김한기
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2003.03a
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    • pp.242-242
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    • 2003
  • DLC(Diamond-Like Carbon)는 높은 경도, 내마모성, 화학적 안정성, 생체친화성 및 열전도율이 우수하여 VTR 헤드드럼, CRT Gun, Video Tape, 인공골절, 면도날 등에 널리 사용되고 있다. 에어컨용 Al 냉각핀은 높은 냉각성능의 향상으로 인한 전기절전 효과와 내부식성 및 친수성 등이 요구된다. DC-Sputtering법에 의한 에어컨용 알루미늄 냉각핀에 인가전압의 변화 (300V, 500V, 600V)와 증착시간 (3시간, 5시간 증착)의 변화에 따른 DLC 박막을 합성하여 AFM, XRD 및 Raman spectroscopy 측정을 통하여 분석하고, Micro Vickers Hardness 및 Roughness 등을 측정하였다.

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Application of Low-hydrogenated Diamond-like Carbon Film to Mo-tip Field Emitter Array (낮은 수소 함유량을 갖는 유사 다이아몬드 박막의 몰리브덴 팁 전계 방출 소자 응용)

  • Ju, Byeong-Kwon;Jung, Jae-Hoon;Lee, Yun-Hi;Kim, Hoon;Oh, Myung-Hwan
    • The Transactions of the Korean Institute of Electrical Engineers C
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    • v.48 no.2
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    • pp.76-79
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    • 1999
  • Low-hydrogenated DLC films were coated on the Mo-tip FEAs by 'layer-by-layer' process based on the plasma-enhanced CVD method. The hydrogen content in the DLC film deposited by the 'layer-by-layer' process was appeared to be remarkably lowered through SIMS analysis. Also, the low-hydrogenated DLC-coated Mo-tip FEA showed good potentiality for FED applications in terms of turn-on voltage, emission current, emission stability and light emitting uniformity.

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A Study on Electro-Optical Characteristics of the Ion Beam Aligned TN Cell on the DLC Thin Film (DLC 박막을 이용한 Ion Beam 배향 TN 셀의 전기광학특성에 관한 연구)

  • 황정연;조용민;노순준;이대규;백홍구;서대식
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.15 no.8
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    • pp.726-730
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    • 2002
  • Electro-optical (EO) performances of the ion beam (IB) aligned twisted-nematic (TN)-liquid crystal display (LCD) with ion beam exposure on the new diamond-like carbon (DLC) thin film surface were investigated. A good voltage-transmittance (V-T) curve of the ion beam aligned TN-LCD with oblique ion beam exposure on the DLC thin film surface for 1 min was observed. Also, the fast response time of the ion beam aligned TN-LCD with oblique ion beam exposure on the DLC thin film surface for 1 min can be achieved. Finally, the residual DC voltage of the ion beam aligned TN-LCD on the DLC thin film surface is almost the same as that of the rubbing aligned TN-LCD on a polyimide (Pl) surface.

Physical Properties of Diamond-like Carbon Thin Films Prepared by a Microwave Plasma-Enhanced Chemical Vapor Deposition (마이크로웨이브 화학기상증착법으로 성장된 다이아몬드상 카본박막의 물리적인 특성연구)

  • Choi, Won-Seok;Hong, Byung-You
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2003.07b
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    • pp.791-794
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    • 2003
  • DLC thin films were prepared by microwave plasma-enhanced chemical vapor deposition method on silicon substrates using methane ($CH_4$) and hydrogen ($H_2$) gas mixture. The negative DC bias ($-450V{\sim}-550V$) was applied to enhance the adhesion between the film and the substrate. The films were characterized by Raman spectrometer. The surface morphology was observed by an atomic force microscope (AFM). And also, the friction coefficients were investigated by AFM in friction force microscope (FFM) mode, which were compared with the pin-on-disc (POD) measurement.

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