• 한국전기전자재료학회:학술대회논문집
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• 한국전기전자재료학회 2000년도 하계학술대회 논문집
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• pp.452-455
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• 2000

Diamond thin films were synthesized on WC-Co substrate at various experimental parameters using 13.56MHz RF PACVD(radio frequency plasma-assisted chemical vapor deposition). In order to increase the nucleation density, the WC-Co substrate was polished with 3$\mu\textrm{m}$ diamond paste. And the WC-Co substrate was pretreated in HNO$_3$: H$_2$O = 1:1 and O$_2$ plasma. In H$_2$-CH$_4$gas mixture, the crystallinity of thin film increased with decreasing CH$_4$concentration at 800W discharge power and 20torr reaction pressure. In H$_2$-CH$_4$-O$_2$gas mixture, the crystallinity of thin film increased with increasing O$_2$concentration at 800W discharge power, 20torr reaction pressure and 4% CH$_4$concentration.

• Bulletin of the Korean Chemical Society
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• 제16권9호
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• pp.813-818
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• 1995

A diamond-like carbon (DLC) film was produced on a TiO2 substrate using a plasma enhance chemical vapor deposition (PECVD) method. The CH4-H2 plasma was produced by applying 400 V DC. The DLC film with the best crystalline structure was obtained when the concentration of CH4 in H2 was 0.75 percent by volume and total pressure was 40 torr. The presence of the diamond structure was confirmed by Raman spectroscopy, X-ray diffraction, and scanning electron microscopy methods. It was found that the diluting gas H2 played an important role in producing a DLC film using a PECVD method.

• 공업화학
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• 제1권1호
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• pp.11-22
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• 1990

다이아몬드가 준안정상태로 존재하는 조건(저압 및 저온) 하에서 화학증착시키는 방법이 80년대에 개발되어 새로운 다이아몬드 코팅기술로 등장하고 있다. 여기서는 여러가지 CVD 방법을 장단점과 함께 소개하였다. 다이아몬드 박막의 성장에 관련된 반응기구와 수소원자의 역할을 논하였으며, 또 장래의 연구분야와 응용을 전망하였다.

• 한국전기전자재료학회:학술대회논문집
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• 한국전기전자재료학회 1999년도 춘계학술대회 논문집
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• pp.366-369
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• 1999

Synthetic diamond films have been deposited on the silicon(100) surface and molybdenum substrates using an microwave plasma enhanced vapor deposition (MWPECVD) method. The effect of deposition time, surface morphology, X-ray diffraction pattrm, infrared transmittance and Raman Scattering have been studied, The diamond film deposited on Mo substrate for (100) hours at 40 torr H$_2$-CH$_4$O$_2$ gas system have been shown 1${\mu}{\textrm}{m}$/h of growth rate and good crystallization

• 한국표면공학회지
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• 제35권2호
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• pp.122-128
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• 2002

This study was conducted to synthesize the diamond like carbon films by plasma enhanced chemical vapor deposition (PECVD). The effects of gas composition on growth and mechanical properties of the films were investigated. A little amount of hydrogen or oxygen were added to base gas mixture of methane and argon. Methane dissociation and diamond like carbon nucleation were enhanced by installing negatively bias grid near substrate. The deposited films were indentified as hard diamond like carbon films by micro-Raman spectroscopy. The surface and fractured cross section of the films which were observed by scanning electron microscopy showed that film growth is very slow as about 0.3$\mu\textrm{m}$/hour, and relatively uniform with hydrogen addition. Vickers hardness of tungsten carbide (WC) cutting tool increased from about 1000 to 1600~1800 by deposition of DLC film, that of commercial TiN coated tool was about 1270. In cutting test of aluminum 6061 alloy, DLC coated cutting tool showed 1/3 or lower crater and flank wear than TiN coated or non-coated WC cutting tools.

• 전기화학회지
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• 제3권4호
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• pp.200-203
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• 2000

Microwave plasma chemical vapor deposition을 이용하여 붕소가 도핑된 전도성 다이아몬드 박막을 제조하였다. 탄소원으로는 아세톤과 메탄올을 사용하였으며, 붕소원으로는 $B_2O_3$를 사용하고, 운반가스로는 수소를 사용하였다. 이때 붕소의 도핑농도는 약 $10^2ppm\;(B/C)$이였다. Si 기질 각 부분의 온도와 플라즈마에서의 거리를 다르게 하기 위해서 Si 기질을 배치함에 있어 약$10^{\circ}$를 기울여 다이아몬드 박막을 성장시켰다. 실험결과 모두 동일한 조건 이였으나 같은 Si 기질 위에 높이에 따른 온도구배가 형성되었으며, 그에 따라 다이아몬드의 결정 또한 각기 달랐다. 다이아몬드 박막에 나타난 결정형태의 분포는 약 $3\~4$부분으로 나뉘어 있었다 제조된 다이아몬드 박막의 특성을 확인하기 위해 Raman spectrum을 이용해 다이아몬드의 결정성을 확인하였고, 표면의 형태를 관찰하기 위해 현미경을 사용하였다. 입자의 크기는 각기 다른 Si기질의 높이에 의한 온도구배로 인하여, 기질의 높이에 따라 서서히 달라졌다. 다이아몬드 박막의 Raman spectrum측정결과 $1334cm^{-1}$에서 강한 peak가 발견되었으며, 이것은 결정성 다이아몬드의 일반적인 특성 이였다. Si 기질 중 낮은 곳에 위치한 부분의 Raman spectrum은 비다이아몬드의 peak인 $1550cm^{-1}$ 부근에서 넓게 peak가 상승된 것이 관찰되었다.

• Tribology and Lubricants
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• 제20권1호
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• pp.1-6
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• 2004

In order to identify the effect of lubricant films on abrasive abilities of diamond films, wear rates of Ruby balls slid over as grown diamond films and polytetrafluoroethylene films coated diamond films were compared by using pin-on-disk tribometer. Wear scars of Ruby balls were measured by SEM. Results showed that wear rates of Ruby balls slid over polytetrafluoroethylene coated diamond films were about 4 times lager than as grown diamond films. Coefficients of friction decreased with sliding distance at diamond disks but were almost unchanged at polytetrafluoroethylene coated ones. These results came from behaviors of wear debris, which adhered more strongly in the tracks of as grown diamond films than polytetrafluoroethylene coated ones.

• 한국표면공학회지
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• 제47권2호
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• pp.75-80
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• 2014

Nanocrystalline diamond(NCD) films on steel(SKH51) has been investigated using SiC interlayer film. SiC was deposited on SKH51 or Si wafer by RF magnetron sputter. NCD was deposited on SiC at $600^{\circ}C$ for 0.5~4 h employing microwave plasma CVD. Film morphology was observed by FESEM and FIB. Film adherence was examined by Rockwell C adhesion test. The growth rate of NCD on SiC/Si substrate was much higher than that on SiC/SKH51. During particle coalescence, NCD growth rate was slow since overall rate was determined by the diffusion of carbon on SiC surface. After completion of particle coalescence, NCD growth became faster with the reaction of carbon on NCD film controlling the whole process. In the case of SiC/SKH51 substrate, a complete NCD film was not formed even after 4 h of deposition. The adhesion test of NCD/SiC/SKH51 samples revealed a delamination of film whereas that of SiC/SKH51 showed a good adhesion. Many voids of less than 0.1 ${\mu}m$ were detected on NCD/SiC interface. These voids were believed as the reason for the poor adhesion between NCD and SiC films. The origin of voids was due to the insufficient coalescence of diamond particles on SiC surface in the early stage of deposition.

• 한국표면공학회지
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• 제44권5호
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• pp.190-195
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• 2011

Diamond-like carbon (DLC) has many outstanding properties such as low friction, high wear resistance and corrosion resistance. However, it is difficult to achieve enough adhesion on the metal substrates because of weak bonding between DLC film and the metal substrate. The purpose of this study is to enhance an adhesion of DLC film. For improving adhesion, the substrate was treated by active screen plasma nitriding before DLC film deposing. Nitrided substrates were investigated by Glow Discharge Spectrometer (GDS), Micro-Vickers Hardness. DLC films were deposited on several metals by linear ion source, and characteristics of the films were investigated using nano-indentation, Field Emission Scanning Electron Microscope (FESEM). The adhesion was measured by scratch tester. The adhesion of DLC films was increased when nitriding layer was formed before DLC deposition. Therefore, the adhesion of DLC film can be enhanced as increasing the hardness of materials.

• 한국재료학회지
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• 제5권6호
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• pp.732-742
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• 1995

다이아몬드 증착시 기판의 표면처리를 변화시켰을 때 다이아몬드의 핵생성 밀도에 미치는 영향에 대하여 연구하였다. 실험장치는 열 필라멘트 CVD 장치를 사용하였고, 반응가스로 메탄과 수소가스를 사용하였다. 기판의 표면 처리는 탄소 상을 기판에 증착시키는 방법, Soot에 의한 기판 표면처리, 혹연에 의한 기판 표면처리로 크게 3가지로 행하였다. 모든 경우에 핵생성 밀도가 증가하였으나 탄소 상을 증착시킨 경우와 soot에 의한 사전처리의 경우의 핵생성 밀도의 증가가 혹연에 의한 처리보다 더 현저하였다. 또한 탄소강의 증착의 경우 표면에 굴곡이 없는 매우 평탄하고 균일한 다이아몬드 막을 얻을 수 있었다. 사전증착처리 한 기판에 탄소 층을 형성시켰을 때 탄소 층과 기판과의 접착력이 약한 것을 이용하여 다이아몬드 막을 쉽게 분리시켜 free standing 다이아몬드 박막을 얻을 수 있음을 알았다.