• 한국정밀공학회지
• /
• 제23권9호
• /
• pp.127-133
• /
• 2006

Cold expansion method is used to protect a fatigue fracture from fastener hole in the structure and aerospace industry. Cold expansion is that an oversized tapered mandrel goes through the hole and produces a compressive residual stress as well as plastic deformation around the hole. Here, mandrel shapes are one of the factors which are influenced on the residual stress distribution by cold expansion method. This paper, according to mandrel shapes (diameter of mandrel, length of mandrel and length of taper), we are performed a finite element analysis of residual stress distribution by cold expansion method. From this study, it has been found that diameter of mandrel and length of taper are an important factor which was generated a low compressive residual stress surround of fastener hole by cold expansion method.

• 한국음향학회지
• /
• 제19권2호
• /
• pp.3-7
• /
• 2000

본 논문은 air cavity가 삽입된 중공 층상복합체 맨드릴형 광-음향센서의 감도특성에 관한 것이다. 유한요소법으로 air cavity의 두께, 포밍(foaming)층의 두께 및 맨드릴의 내경/외경비 등의 형상변수에 따른 광-음향센서의 감도특성을 분석하였다. 그 결과, 두꺼운 air cavity 및 얇은 포밍층이 설치되고, 상대적으로 높은 내경/외경 비를 갖는 맨드릴을 사용하는 것이 음향감도의 향상을 위하여 바람직하다. Air cavity를 삽입한 중공 층상복합체 맨드릴을 사용할 경우, 음향감도는 air cavity가 없는 중공 층상복합체 맨드릴형 센서에 비해 약 0.8dB 정도 향상되는 것으로 나타났다.

• 소성∙가공
• /
• 제27권5호
• /
• pp.276-280
• /
• 2018

This paper has developed a forging process for conical shells for making aluminum cylindrical large shells. An incremental forging process was applied to reduce forging loads and die cost. The preform is designed based on the crosssectional area of the final forged shape. Inner diameter of the preform for mandrel forging is constant, and outer diameter is conical so that it matches the cross-sectional area of the product. However, simulation confirmed that the larger diameter is smaller than predicted and the length is larger than predicted because in the initial stage of forging, the large diameter portion first comes into contact with the anvil at the initial stage of forging and stretches in longitudinal direction. So, it has developed a rule to design the preform considering 3-D deformation instead of plane strain deformation at the beginning stage of mandrel forging. The developed mandrel forging process can be applied to more similar products and economic benefits may be obtained.

• 대한기계학회:학술대회논문집
• /
• 대한기계학회 2004년도 추계학술대회
• /
• pp.430-434
• /
• 2004

Specifically designed mandrel is needed to expand tube of the heat exchanger with inner grooves. Configuration of the expanded tube depends upon the shape and feeding velocity of the mandrel. 3D simulation software LS-DYNA was used to obtain optimum design conditions of the mandrel. We show how configuration of the expanded tube varies with different design parameters such as the approaching angle, diameter , and the feeding velocity of the mandrel. Material property data for analysis were obtained through experiments with SHPB ( Split Hopkinson Pressure Bars ).

• 소성∙가공
• /
• 제19권6호
• /
• pp.372-377
• /
• 2010

Elasto-plastic finite element analysis was performed for a burnishing process for the inner surface of a cylinder by mandrel. Three different configurations in roughness of the inner surface, two different thicknesses of the cylinder wall, and five different diameters of the mandrel were selected for the present investigation. Although the surface roughness was improved with the increase of the mandrel diameter, defects of folding occurred as the mandrel diameter exceeded certain limits. Improvements in the surface roughness, distributions of effective strain, effective stress and residual circumferential stress, and the variation of mandrel force were also investigated.

• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 2003년도 춘계학술대회 논문집
• /
• pp.1630-1633
• /
• 2003

Hair pin bending machine is pipe forming machine consisting of heat exchanger product system. Hair pin produced by these machine is pathway of refrigerant and play a important role improving the performance and productivity of heat exchanger. The core technology of hair pin bending machine is forming the straight pipe into U-type without any defaults. Therefore, this paper study the relation between the pipe bending forming and the shape and position of mandrel using the elastic-plastic finite element analysis and provide a foundation technology for which developing the hair pin bending machine. The results are followed 1. Mandrel located in front of rotating center of bending die minimized the circular shape variation of copper pipe. 2. Diameter change of mandrel hardly effect the pipe shape.

• 한국지반공학회:학술대회논문집
• /
• 한국지반공학회 1999년도 가을 학술발표회 논문집
• /
• pp.81-86
• /
• 1999

The installation of vertical drains by means of a mandrel causes significant remolding of the subsoil, especially in the immediate vicinity of the mandrel. Thus, a zone of smear will be developed with reduced permeability and increased compressibility. This paper is mainly concerned with a field study to investigate the effect of smear due to vertical drain installation. In the present study, a field smear test was conducted to assess the extent of the smear zone around the vertical drain. The extent of the smear zone around a vertical drain was evaluated from the CPT results. CPT test was carried out to some distance around the mandrel installation. The test results revealed that a smear zone was estimated to be 3.6~5.3 times of the mandrel diameter.

• 한국소성가공학회:학술대회논문집
• /
• 한국소성가공학회 2003년도 춘계학술대회논문집
• /
• pp.148-151
• /
• 2003

The purpose of this study is to investigate the manufacturing technique on the U type Draw-Bending of inner groove tube. The U type tube requires the quality of product that satisfy sufficient conditions for a heat exchanger. The mandrel components act the important roles that prevent wrinkles and keep the shape of cross section of bended tube at bending process. We performed the FEM simulation using LS-DYNA software and the bending test of inner groove tube and then, compared bending simulation with bending test results about mandrel ball diameter, mandrel position and optimal clearance between mandrel and tube.

• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 2003년도 춘계학술대회 논문집
• /
• pp.1705-1708
• /
• 2003

The purpose of this study is to investigate the manufacturing technique on the U type Draw-Bending of inner grooved tube. This bending process make the U shape tube by Hair Pin Bending machine. The U type tube requires the quality of product that satisfy sufficient conditions for a heat exchanger. The mandrel components act the important roles that prevent wrinkles and keep the shape of cross section of bended tube at bending process. We performed the FEM simulation using LS-DYNA software and the bending test of inner groove tube and then, compared bending simulation with bending test results about mandrel ball diameter, mandrel position and optimal clearance between mandrel and tube.

• 한국구조물진단유지관리공학회 논문집
• /
• 제23권1호
• /
• pp.147-153
• /
• 2019

구조물의 보강을 위해 프리스트레스 강선에는 인장력이 도입되는데 이 강선은 덕트 및 편향장치에 의해서 휨을 동시에 받게 된다. 이와 같이 인장과 휨을 동시에 받는 프리스트레스 강선의 굴절인장성능을 평가하기 위해 강선의 직경, 맨드럴 직경, 맨드럴과 강선 사이 마찰계수를 변수로 하여 총 600종에 대한 굴절인장 변수해석을 실시하였다. 해석 결과, 강선의 직경이 클수록 낮은 굴절인장성능을 나타내었고, 그 영향은 강선 연신율의 증가에 따라 감소하였다. 강선의 굴절인장성능에 대한 맨드럴 직경, 맨드럴-강선 간 마찰계수의 영향은 매우 작게 나타났지만, 맨드럴-강연선 간 마찰계수에 대한 추가 해석 결과 상대적으로 높은 상관성을 보였다. 따라서, 굴절인장성능 확보를 위해서는 충분한 연신율 확보가 우선되어야 하고, 연신율 확보에 제약이 있을 시 적정값까지 강선 직경을 감소시켜야 하겠으며, 강선의 표면조건을 조절하여 강선 간 마찰력을 높여야 할 것이다.