• Journal of Korean Society of Environmental Engineers
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• v.28 no.11
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• pp.1154-1161
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• 2006

Air drying equipment was built as a device for reduction of dewatered cake from wastewater and waterworks sludge and to reproduce it by reusable matter. Dewatered cake was supplied into the air drying equipment which operated by air velocity of 80 m/sec, air rate 30 $m^3/min$ and air temperature of $40^{\circ}C$, and dried to produce the dried powder. The air drying equipment was composed of the air ejector which made high-speed fluid field, and cyclone which made circling fluid field. Dewatered cake was crushed at the high-speed zone as first step, and formed into dried powder of sphere shape by the collision between particles at the circling fluid zone.. Wastewater sludge with water content of 82.5 wt% was supplied 1.0 kg/min into air drying equipment and produced the dried powder which had the water content of 62.3 wt% and mass median diameter of 2.4 mm after process. At that time, it was analyzed that water removal rate was 0.1 $H_2O{\Delta}kg/min{\cdot}DS$ kg and air consumption was 170 $m^3/DS$ kg. Under same experimental conditions, when waterworks sludge was dried, water content of dried powder decrease to 47.5 wt% and mass median diameter decrease 2.1 mm and water removal rate increase 0.13 $H_2O{\Delta}kg/min{\cdot}DS$ kg. Air consumption increase 180 $m^3/DS$ kg with comparison to the results of wastewater sludge. Therefore, this technology was evaluated that drying the dewatered cake of waterworks sludge was more efficient than wastewater sludge, and also economical sludge handling technology due to drying the cake by only air.

• Journal of the Korean Society of Industry Convergence
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• v.1 no.1
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• pp.51-58
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• 1998

This study was carried out to investigate the leaching characteristics by the landfill of solidified sludge. pH of leachate was 3.7 - 5.8 and 8.0 - 10.4 in each column using sand as a top-soil layer on filled municipal waste and solidified cake. $NH_3$-N in leachate was increasing in the each column using sand as a top-soil layer on filled dewatered sludge and solidified cake, but decreasing in the each column using sand and solidified cake by top-soil layer on filled municipal waste. Also the concentration of $NO_3$-N was on the way of stabilizing but was difficult to find any tendency until now. Zn and Mn in leachates were the highest in the column filled with the solidified sludge, Cr, Pb and Cd were low concentration at each column.

• Journal of Korean Society of Environmental Engineers
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• v.28 no.10
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• pp.1016-1023
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• 2006

The water content of dewatered cake produced from belt press dewatering equipment was about 75 wt% which was some high to handle it, so the equipment contained a limit at the economical and environmental aspect. The thermal dewatering equipment built as an alternative to overcome several problems was set up at the sludge treatment field and estimated some feasibility as comparison with the dewatering performance of belt press. First, dewatering properties of waterworks sludge was analyzed by monthly. The sludge of a water shortage season contained a high organic content which led to be difficult to dewater the cake, the other side the sludge of rainwater season was ease to dewater because of low organic content. According to the results to analysis the water content of dewatered cake produced from two equipments on the base of the seasonal dewatering properties, the water content of dewatered cake produced from thermal dewatering for sludge of water shortage season was $41.6{\sim}48.3$ wt% and $71{\sim}84$ wt% from belt press. In the case of rainwater season, the water content of dewatered cake produced from thermal dewatering was $34{\sim}37.7$ wt% and $57{\sim}70$ wt% from belt press. It was understood that thereduction of water content of cake by thermal dewatering was larger than belt press. The economical aspect for two equipments was evaluated on considering the reduction of cake treatment amount as the decrease of water content of cake. When putting the cost index of thermal dewatering into 100, belt press was 121. This meant that thermal dewater was more economical than belt press by about 20% in the side of construction and operation. In conclusion, thermal dewatering equipment was estimated by producing the low water content dewatered cake as well as being operated with low coat.

• Journal of Environmental Science International
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• v.13 no.7
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• pp.681-687
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• 2004

This study was focused on the manufacturing method of a dewatering aid, which would reduce the water content of the sludge cake by enhancing the dewaterability of sewage sludge. The pretreatment technology for sludge by using radiation and among diverse discarded resources were starfish selected as the material to manufacture the dewatering aid. Starfish went through the process of washing, drying, and pulverizing. The starfish powder made in this process was applied to the digested sludge generated at the sewage treatment plant of D City, and its effects were investigated. The starfish powder that was 300 ${\mu}m$ in particle size was added to the irradiated digested sludge. After the application of the condensation process, the sludge with the starfish powder added was dewatered using the belt press and centrifuge, which were the traditional pressure dewatering devices. As the result, it reduced the water content of the sludge 20% higher than the dewatered cake with no dewatering aid added and irradiation. When the powder was added, it contributed to less use of the coagulant added. The more irradiation dose, the lower water content did the dewatered cake have and the more coagulant was needed for condensation, which seems to be a disadvantage that can be compensated for by the starfish dewatering aid. A small-scaled treatment of the study to a radiation technology and dewatering aid using a discarded resource confirmed the potential of dewaterability. Based on the results saying that the dewatering aid and radiation technology can improve dewatering effects using the traditional dewatering devices, this pretreatment technology will be expected to be applied to sewage treatment plants.

• The KSFM Journal of Fluid Machinery
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• v.7 no.2 s.23
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• pp.35-40
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• 2004

A generation rate of sludge in Korea had increased dramatically about $200\%$ for a decade. A requirement for high efficiency dewatering system being possible to produce the low water content cake have suggested due to the appearance of commercial and social problems about handling of dewatered cake. The conventional dewatering system with mechanical compression device was not suitable to produce the low water content cake and didn't cope with lots of requirements. Therefore, this paper was to develop the high efficient filter press with the compressive and heating forces through the heating plate to be built between membrane fillet plates. It is possible to produce the low water content cake and improve the dewatering rate, so this equipment positively coped with several types of problems related to the sludge dewatering. The plate heated by heat transfer materials such as steam, hot water and thermo-oil made the sludge make the residual moisture within the cake to discharge easily and to improve the dewatering efficiency of equipment. The pilot scale experiment with 500kg of cake production showed that the dewatering efficiency determined by the final water content and dewatering velocity was improved $30\%$ more than the conventional dewatering equipment.

• 유체기계공업학회:학술대회논문집
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• 2003.12a
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• pp.278-283
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• 2003

A generation rate of sludge in Korea had increased dramatically about 200 % for a decade. A requirement for high efficiency dewatering system being possible to produce the low water content cake have suggested due to the appearanceof commercial and social problems about handling of dewatered cake. The conventional dewatering system with mechanical compression device was not suitable to produce the low water content cake and didn'tcope with lots of requirements. Therefore, this paper was to develop the high efficient filter press with the compressive and heating forces through the heating plate to be built between membrane filter plates. It is possible to produce the low water content cake and improve the dewatering rate, so this equipment positively coped with several types of problems related to the sludge dewatering. The plate heated by heat transfer materials such as steam, hot water and thermo-oil made the sludge make the residual moisture within the cake to discharge easilyand to improve the dewatering efficiency of equipment. The pilot scale experiment with 500kg of cake production showed that the dewatering efficiency determined by the final water content and dewatering velocity was improved 30% more than the conventional dewatering equipment.

• Journal of Korean Society of Environmental Engineers
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• v.35 no.1
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• pp.23-30
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• 2013

The sludge disposal is a major economic factor in the sewage treatment facility operation. Moreover, since the ocean dumping will be prohibited by Korean environmental law from 2013, sludge should be eliminated or sludge volumetric reduction should be performed urgently. In this study, improvement of the sewage sludge dewaterability was investigated by ultrasound and electric field treatment. Sludge was treated by a single or in combination of either the electric field or ultrasound on a pilot pretreatment facility, then it was dewatered by lab-scale filter press. The operating input energy of ultrasound device was varied from 225~1,200 kJ/L and electric field device was varied from 4.5~24 kJ/L. The water contents of dewatered sludge cake treated with ultrasound (1,200 kJ/L) and combination of ultrasound/electric field (1,224 kJ/L) were decreased 10~12% by comparing non-treated sludge. At that time, water contents were 65~66%. The combination treatment of ultrasound/electric field was effective to reduce water content of dewatered sludge cake, however, water content was not changed by a single treatment of electric field because of low energy density.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.8 no.4
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• pp.1-6
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• 2009

Air drying technology was developed as an equipment for reducing of moisture content from wastewater treatment and waterworks sludge cake and reproducing it by reusable matter. Advantage of cyclone type pneumatic dehydrator is simple and excellent drying performance. The air drying equipment was composed to the air ejector which made high-speed fluid field, and cyclone which made circling fluid field. Dewatered cake was crushed at the high-speed zone as first step, and formed with dried powder of sphere shape by the collision between particles at the circling fluid zone. In this study, a CFD analysis has been performed to predict air-sludge particles flow in cyclone and ejector of pneumatic dehydrator. The computational results showed typical Rankine vortex structure which was frequently found in swirling flow phenomena. And the conical type wedge in lower part of a cyclone prevented accumulation of the sludge particles in the cyclone. Therefore, this technology was effective in drying of dehydrated cake of waterworks sludge.

• Journal of Korean Society of Water and Wastewater
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• v.21 no.1
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• pp.123-130
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• 2007

The effects of hydrogen peroxide treatment on the reduction of waterworks sludge were investigated in this study. Sludge treated by peroxidation $H_2O_2$ oxidation) was dewatered using a pressure filter at 3atm. It was observed that $H_2O_2$ treatment at the acidic condition significantly reduce both cake water content and specific resistance to filtration (SRF), indicating the enhancement of dewaterability and filterability. The filterability by hydrogen peroxide treatment at pH 3.5 was better than acidic treatment and became comparable with polymer conditioning. The sludge filterability evaluated by SRF was optimal at a dose 2ml $H_2O_2$/sludge($0.02g\;H_2O_2/gTS$) after adjusting of pH to 3.5. The $H_2O_2$ oxidation at pH 3.5 also produced even more dewatered cake when compared with polymer conditioning. The reduction rate of sludge mass at an optimal condition showed 34% compared with untreated sludge. The effects of peroxidation on sludge properties including zeta potential, bound water and particle size were also evaluated. Peroxidation at the acidic condition reduced both bound water and zeta potential. By $H_2O_2$ combined with sulfuric acid leached iron caused Fenton's reaction, which showed a potential to significantly reduce the amount of solids mass and to produce more compact cake with higher filterability.

• Resources Recycling
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• v.15 no.3 s.71
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• pp.38-45
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• 2006

The thermal filter press dewatering(TFPD) technology to improve the dewaterability through increasing the inner vapor pressure, lowering the filtration viscosity and forming the porosity easily within cake as applying the heat at the sludge layer was developed in this study. The hot water with temperature of $95^{\circ}C$ and pressure of $1.2kg_f/cm^2$ was supplied to the heating plate equipped between filter plates with plate size of $470{\times}470mm$ and material of polypropylene. Sludge was dewaterd by supplying pressure of $5kg_f/cm^2$ and then by squeezing pressure of $15kg_f/cm^2$. As a results of estimating the characteristics of thermal dewatering to consider the initial water content and organic content to be influenced by a period of water shortage and rainwater, the dewatered cake water content was about 35 wt% and dewatering velocity was $4DSkg/m^2{\cdot}hr$ under the rainwater period, and the dewatered cake water content was about 50 wt% and dewatering velocity was $1.5DSkg/m^2{\cdot}hr$ in the case of sludge of water shortage season. These results was superior to the mechanical dewatering performance with water content of 70wt% and dewatering velocity of $0.9DSkg/m^2{\cdot}hr$. On the base of the results of TFPD, energy consumpted to deal with DS(Dry Solid) of 1kg was estimated by 300 kJ. It was analyzed that the energy consumption of TFPD was decreased about one third with comparison to the dryer system. Dewatering velocity of this technology was faster than the one of mechanical dewatering equipment and it was easier to product low water content cake. Therefore, this technology was recognized that dewaterability was predominant because of the fast of dewatering velocity and production of low water content cake, and also this known as economical efficiency was excellent because of low energy consumption in comparison with dryer.