• Title/Summary/Keyword: Development of Vehicle Chassis

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A Study on the Source Profile Development for Diesel and Gasoline-Powered Vehicles (디젤 및 가솔린자동차 배출원의 구성물질 성분비 개발에 관한 연구)

  • Kang, Byung-Wook;Cho, Min-Shik;Lee, Seung-Bok;Bae, Gwi-Nam;Lim, Cheol-Soo;Na, Kwang-Sam;Lee, Hak-Sung
    • Journal of Korean Society for Atmospheric Environment
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    • v.26 no.3
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    • pp.318-329
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    • 2010
  • The purpose of this study was to develop the $PM_{2.5}$ source profiles for diesel and gasoline-powered vehicles, which contained mass abundances in terms of mass fraction of $PM_{2.5}$ of chemical species. Seven diesel-powered vehicles and nine gasoline-powered vehicles were sampled from a chassis dynamometer exhaust dilution system. The species measured were water-soluble ions, elements, elemental carbon (EC), and organic carbon (OC). From this study, the large abundances of EC (54.5%), OC (26.0%), ${SO_4}^{2-}$ (1.5%), ${NO_3}^-$ (0.8%), and S (0.6%) were observed from the diesel-powered vehicle exhaust showing that carbons were dominant species. The gasoline-powered vehicle exhaust emitted large abundances of OC (38.3%), EC (4.2%), ${SO_4}^{2-}$ (3.6%), ${NH_4}^+$ (3.5%), and ${NO_3}^-$ (3.0%). The abundances of ${SO_4}^{2-}$, ${NH_4}^+$, and ${NO_3}^-$ from gasoline vehicle were greater than those of diesel vehicle. The emissions of P, S, Ca, Fe, and Zn among trace elements for the gasoline vehicle were greater than 1% of the $PM_{2.5}$ mass unlike those for the diesel vehicle. Particularly, the fraction of Zn was five times higher from the gasoline vehicle than that from the diesel vehicle. The source profiles developed in this work were intensively examined by applying chemical mass balance model.

Study of TPA for cascading NVH target of electric parking brake (전자식 주차 브레이크 작동소음 개발 목표 설정을 위한 전달경로분석법의 적합성 연구)

  • Jung, Hyun Bum;Lee, Jae Yong;Han, Min Gyu;Jeon, Namil
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2013.10a
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    • pp.94-98
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    • 2013
  • Transfer Path Analysis (TPA) is commonly used, by car makers and parts suppliers, analysis process to root the cause of NVH problems. In general, TPA is an analyzing technique to find the contributing factors of noise/vibration problems, and their transfer path in vehicle. However, not only TPA is used to analyze the source of NVH problems but also is used to predict NVH performance prior to the proto vehicle, or to set the development target for next new vehicle. Automotive parts manufacturing companies have to set NVH performance target when developing new systems just as car makers have NVH target set for new vehicle. Nevertheless, most of components are currently being developed based on subjective evaluation without an objective target. To judge the suitability of using TPA to set NVH target of electric parking brake, this research analyzed the transfer path by setting them in two points of view; Chassis Module and Electric Parking Brake, and comparing the measured value and calculated value. From this result, NVH target of electric parking brake will be approached in level of vehicle, system and component.

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A Research on the Emissions According to Test Modes of Diesel Vehicles for Euro-6 (Euro-6 대응 경유 차량의 규제 시험모드에 따른 배출가스 성능 비교 분석)

  • Kang, Minkyung;Kwon, Seokjoo;Seo, Youngho
    • Journal of Institute of Convergence Technology
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    • v.8 no.1
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    • pp.5-8
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    • 2018
  • Emissions of diesel vehicles have been regulated by NEDC mode for a long time. However, the NEDC mode has been known the control of emission reduction is not reflected properly on actual road conditions. For these reasons, diesel vehicle emissions are regulated in both NEDC mode and WLTC mode from 2017 to 2020, from 2020 onwards, the emissions of diesel vehicles will measure in WLTC mode only and will not be able to exceed 1.5 times the regulated value. The purpose of this study is to analyze the development trend of diesel vehicle after-treatment system in order to comply with the future regulations on diesel vehicle. As a result, it is essential to reduce the NOx emissions of diesel vehicles for Euro 6, the NOx emissions of the test vehicle equipped with SCR were 30% to 50% loss than the test vehicle equipped with LNT despite the higher curb weight and engine displacement.

CAE-based DFSS Study for Road Noise Reduction (Road Noise 개선을 위한 CAE 기반 DFSS Study)

  • Kwon, Woo-Sung;Yoo, Bong-Jun;Kim, Byoung-Hoon;Kim, In-Dong
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2011.04a
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    • pp.735-741
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    • 2011
  • In the early phase of vehicle development, CAE is conducted as tool for vehicle performance assessment. To maintain acceptable road noise performance, solution for reduced vehicle sensitivity is required. Chassis interface dynamic stiffness characteristics are key component to isolating vibration and noise of road from the vehicle interior. This research provide how to set up the optimized dynamic characteristics under noise effect through DFSS study. CAE-based DOE is performed to build prediction math model, CMS process involves DOE to achieve very fast run times while giving results very comparable. Minimized $95^{th}$ percentile of performance distribution is applied to minimize vehicle sensitivity and road noise levels variation during the optimization process. Finally, the results of optimization were reviewed for performance and robustness.

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CAE-based DFSS Study for Road Noise Reduction (로드 노이즈 개선을 위한 전산응용해석 기반 DFSS 연구)

  • Kwon, Woo-Sung;Yoo, Bong-Jun;Kim, Byoung-Hoon;Kim, In-Dong
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.21 no.7
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    • pp.674-681
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    • 2011
  • In the early phase of vehicle development, CAE is conducted as tool for vehicle performance assessment. To maintain acceptable road noise performance, solution for reduced vehicle sensitivity is required. Chassis interface dynamic stiffness characteristics are key component to isolating vibration and noise of road from the vehicle interior. This research provide how to set up the optimized dynamic characteristics under noise effect through DFSS study. CAE-based DOE is performed to build prediction math model, CMS process involves DOE to achieve very fast run times while giving results very comparable. Minimized 95th percentile of performance distribution is applied to minimize vehicle sensitivity and road noise levels variation during the optimization process. Finally, the results of optimization were reviewed for performance and robustness.

A Study on Vehicle-based Durability Evaluation for Weight-reduced Valve Parts of the Dual Clutch Transmission

  • ChanEun Kim;TaeWook Kim
    • Tribology and Lubricants
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    • v.40 no.1
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    • pp.24-27
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    • 2024
  • A monotype valve body for a dual clutch transmission has the potential to reduce costs, weight, and manufacturing time by modularizing various parts, including those of existing solenoid packs and valve bodies, into one through the application of super-precision die casting technology. However, this approach may lead to challenges such as reduced rigidity and increased interference due to modularization and compactness, impacting both product performance due to the reduced weight as well as durability and reliability. Unlike existing products, this approach requires a high-precision thin-wall block to avoid more complicated flow line formation, interference between flow lines, and leaks, as well as a strict quality requirement standard and precise inspections including detection of internal defects. To conduct precise inspections, we built an equivalent model corresponding to a driving distance of 300,000 km. Testing involved simulating actual road loads using a real vehicle and a chassis dynamometer in the FTP-75 mode (EPA Federal Test Procedure). The aim of the study was to establish a vehicle load-based part durability model for manufacturing a mono-type valve body and to develop fundamental technology for part weight reduction through preliminary design by introducing analytical weight reduction technology based on the derived results.

A Study on the Formability of Engine Cradle applied to Hydroforming according to Material Properties (하이드로포밍을 적용한 Engine Cradle의 소재 특성에 따른 성형성 고찰)

  • 박재헌;최이천;김경기
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.249-253
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    • 2003
  • In recent years, developments of light weight vehicle are one of the most important issues in automotive makers. New materials and new processes have been studied on the point of weight saving of chassis worldwide. Associated with materials, applications of high strength steel, aluminium, magnesium are being developed. On the point of new processes, tailored welded blank and hydroforming have been applied. In this paper, focusing to both material and process, we have applied hydroforming process to the engine cradle. In addition to that, three kinds of high strength steel have been applied to the development of light weight material for hydroforming. All the studies have been carried by FEM.

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Development of electric Four Wheel Drive System (e-4WD 시스템 개발)

  • Jo, Hee Young
    • Journal of Drive and Control
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    • v.13 no.1
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    • pp.10-17
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    • 2016
  • e-4WD(Electric-4WD) system is a 4WD(4-Wheel Drive) System that can transform a car into a Hybrid System. e-4WD consists of a Motor, Inverter, Speed reducer and Clutch. The Motor, Speed reducer and Clutch are installed on the rear sub-frame as a chassis module type. The inverter is installed separately. Compared to a mechanical 4WD, the e-4WD system has many advantages. For example, the reduced number of drivetrain components makes better use of the space. Driving with a motor only at low speed improves fuel economy and reduces exhaust gas. Engine downsizing is available because the motor assists the engine. The performance of a conventional HEV(Hybrid Electric Vehicle) system can also be maintained. This paper proposes the specifications of components and the control logic for an e-4WD System. And the effect of the e-4WD system is proven using a test vehicle equipped with components under various test conditions.

An Experimental Study on the Development & Application of E-EGR Valve for Light Duty Diesel Vehicle (소형디젤엔진용 E-EGR 밸브의 개발 및 차량적용에 관한 실험적 연구)

  • 송창훈;정용일;차경옥
    • Journal of Energy Engineering
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    • v.11 no.3
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    • pp.203-209
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    • 2002
  • In this study the characteristics of E-EGR valve developed by Unick were analyzed and the feasibility of application to vehicles were evaluated. Smart car (3$\ell$/100 km) and engine which is small-displacement size, 0.8-liter, of diesel passenger car developed from Mercedes-Benz were used for this experiment. It was installed a 3-cylinder turbo-charged light duty diesel engine with an electronic EGR valve. After the analysis and comparison of E-EGR valve performance under test benches, the estimation of vehicle application was executed through the EGR map and CVS-75 test result measured on the chassis dynamometer.

Development of EV System and Controller for Electric Vehicles (전기자동차용 제어기 및 EV시스템 개발)

  • Choi, Uk-Don;Kim, Jin-Sik;Lee, Jong-Chan;Lee, Jae-Moon
    • Proceedings of the KIEE Conference
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    • 1997.11a
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    • pp.466-470
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    • 1997
  • This paper forcuses on methods of achieving a direct vector control of induction motors for an electric vehicle based on a closed-loop flux observer. Also over-modulation topology and maximum torque per ampere over the entire field weakening region have been implemented. The proposed scheme is verified through the simulation and the experiment using the chassis dynampmeter and road load driving test for the induction motor controller and the electric vehicle system.

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