• Title/Summary/Keyword: Determination tool

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Scheduling and Determination of Feasible Process Times for CVD Cluster Tools with a Dual End Effector (두 팔을 가진 화학 박막 증착용 클러스터 장비의 스케줄링과 공정 시간 결정)

  • 이환용;이태억
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2000.04a
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    • pp.107-110
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    • 2000
  • 화학 박막 증착용(CVD : Chemical Vapor Deposition) 클러스터 장비는 다양한 공정 경로가 가능하며 물류 흐름이 매우 복잡해질 수 있다. 또한, 공정이 종료된 웨이퍼는 제한 시간 내에 챔버에서 꺼내져야만 한다. 클러스터 장비는 두 개의 팔을 가진 로봇이며, 빈 쪽 팔을 이용하여 공정이 종료된 웨이퍼를 꺼낸 후, 다른 쪽 팔을 이용하여 이전 공정에서 가져온 웨이퍼를 해당 공정에 넣어 주는 스왑(SWAP) 방식으로 운영된다. 이러한 스왑 방식에서는 로봇 작업 순서가 결정되어 진다. 그러나, 로봇의 팔 이외에 임시버퍼가 없고, 각 챔버는 엄격한 체제 시간 제약(Residency Time Constraint)을 가지고 있기 때문에 로봇의 작업 시점의 제어가 필요하다. 본 논문에서는 간단한 Earliest Starting 방식으로 로봇의 작업 시점을 제어한다고 가정했을 때, 스왑 방식을 운용하면서 체제 시간 제약을 만족하는 공정 시간들의 조건을 제시한다. 공정 시간은 엔지니어에 의해 다소 조정이 가능하므로 공정 시간들의 조건은 엔지니어에게 스케줄 가능한 공정 시간을 결정할 수 있도록 지원해 주는 시스템에 활용 가능하다. 또한, 본 논문에서는 FSM(Finite State Machine)을 이용하여 CTC(Cluster Tool Controller) 내부의 실시간 스케줄러 구현 방법을 제안한다.

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A Determination of Cutting Conditions Considered Environmental Factors (환경성을 고려한 절삭조건 결정)

  • 임석진;박면웅;김경섭
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.881-884
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    • 2003
  • Owing to governmental regulations and concern regarding the safety of the environment, environmental conscious machining technology has become important in today's manufacturing industries. However, cutting conditions in metal cutting processes must also consider traditional dimensions such as production cost, production time and quality of a final product. The purpose of this study is to determine the cutting conditions in achieving a balanced consideration of productivity and environmental consciousness. The environmental factors such as cutting fluid, toxicity and energy are considered in metal cutting processes. In order to consider the relationship between environmental impacts and machining parameter, two factors of the metal cutting processes in this study are considered: cutting fluid and tool life. The experimental results are provided and discussed.

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Development of a Tool Deflection Compensation System for Precision End-milling (와이어 컷 방전가공에서 가공조건에 따른 신경회로망을 이용하누가공성의 평가)

  • 허현;강명창;김정석;황경현
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.1044-1048
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    • 1997
  • Wire-cut EDM is used in Die manufacturing as the part of non-traditional cutting process, But,the determination of it's cutting condition with high efficiency and precision is difficult due to the influence of cutting environment and cutting mechanism. In this study, we examine the cutting performance of the SKD11 and Brass in wire-cut EDM and make the neural network which have the configuration of 5-12-2 and back-propagation learning rule. Through the neural network, we can appraise the cutting performance before working and determine the optimal cutting condition. By introducing this method to the W-cut EDM, we can enhance the cutting efficiency.

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Study on the Optimal Design for Design Parameter of Planetary Gear Train Using Simulated Annealing (시뮬레이티드 어닐링을 이용한 유성치차열의 설계요소 최적화에 관한 연구)

  • Lee Geun Ho;Choi Young Hyuk;Chong Tae Hyong
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.1
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    • pp.58-65
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    • 2005
  • A planetary gear trains has characteristics in compactness, power transformation ability and constant meshing. Usability is increased in applications of auto transmission and industrial gearbox. Study on optimum design of planetary gear train has been progressed on miniaturization of weight, miniaturization of planetary gear train and improvement of high strength. There are demands of study f3r the planetary gear train required long life estimation. In this work being considered life, strength, interference, contact ratio and aspect ratio, the optimum design algorithm is proposed to reduce the volume of planetary gear train with transferring the same amount of power. In the design of algerian for planetary gear train, the determination of teeth number is separated to achieve simplicity and the simulated annealing method as a global optimal technique is used far optimal design method.

Real-Time fuzzy Control for Dual-Arm Robot Based-on TMS320C80 Chip (TMS320C80칩을 이용한 이중암 로봇의 실시간 퍼지제어)

  • 김홍래;김종수;한성현
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.327-339
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    • 2003
  • In this paper, a self-organizing fuzzy controller(SOFC) for the industrial robot manipulator with a actuator located at the base is studied A fuzzy login composed of linguistic conditional statements is employed by defining the relations of input-output variable of the controller, In the synthesis of a FLC, one of the most difficult problems is the determination of linguistic control rules from the human operators. To overcome this difficult SOFC is proposed for a hierarchical control structure consisting of basic level and high level that modify control rules. The proposed SOFC scheme is simple in structure, fast in computations and suitable for implementation of real-time control. Performance of the SOFC is illustrated by simulation and experimental results for robot with low joints.

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A Study on the Determination of Machining Parameters in three-dimensional Electrical Discharge Machining (3차원 방전가공조건 결정에 관한 연구)

  • 이건범
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.10a
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    • pp.176-179
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    • 1998
  • In general, machining time by electrical discharge machining (EDM) process is much longer than that of cutting process, so rough-cut has done for the purpose of reducing machining time prior to EDM Nowadays EDM speed is improving due to the advance of EDM capacity. Therefore a new method, machining a raw material directly by EDM without rough-cut, is used widely. EDM area is varies according to the EDM position in three-dimensional EDM process, so EDM parameters should be determined adaptively based on the EDM area to increase productivity. However it is difficult to calculate EDM area corresponding to the EDM position the EDM workers who have experience in shop floor determine machining parameters by experience. This paper proposes a method for determining EDM parameters based on EDM area corresponding to EDM position.

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ㄷ자형 개방형 단면부에 의해 보강되 등방성 평판의 음압레벨에 관한 연구

  • 김택현
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.03a
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    • pp.214-220
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    • 1998
  • The determination of sound pressure radiated from periodic plate structures is fundamental in the estimation of noise levels in aircraft fuselages and ship hull structures. As a robust approach to this problem, here a very general and comprehensive analytical model for prediction the sound radiated by a vibration plate stiffened by periodically spaced orthogonal symmetric beams subjected to a sinusoidally time varying point load is developed. The plate is assumed to be infinite in extent, and the beams are considered to exert both line force and moment reactions on it. Structural damping is included in both plate and beam materials. From this theoretical model, the sound pressure levels on axis in a semi-infinite fluid(water) bounded by the plate with the variation in the loactions of an external using three numerical tools such as the Gauss-Jordan method, the LU decomposition method and the IMSL numerical package.

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Reliability Evaluation of STD-11 Cutting Surface on the Machined Condition using the Back-Propagation Neural Network (역전파 신경회로망을 이용한 가공조건에 따른 STD-11 절단면의 신뢰성 평가)

  • Kim Sun-Jin;Sung Back-Sub;Cho Gyu-Jae;Kim Ha-Sik;Ban Jae-Sam
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.5
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    • pp.7-15
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    • 2004
  • The purpose of this study was to present the method to choose the optimum machining condition for the wire EDM. This was completed by examining the ever-changing quality of the material and by improving the function of the wire electric discharge machine. Precision metal mold products and the unmanned wire electric discharge machining system were used and then applied in industrial fields. This experiment uses the wire electric discharge machine with brass wire electrode of 0.25mm. To measure the precision of the machining surface, average values are obtained from 3 samples of measures of center-line average roughness by using a third dimension gauge and a stylus surface roughness gauge.

Optimization of Ball End Milling Feedrate considering Variation of Slopes in the CNC Machining of Sculptured Surfaces (자유곡면의 경사도에 따른 볼엔드밀링 이송속도의 최적화 연구)

  • Maeng, Hee-young;Yoon, Jang-sang
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.209-214
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    • 2003
  • This study presents the analysis of ball end milling machinability and its application to the determination of the optimum feedrate in the CNC machining process of sculptured surface. The methods which estimate the cutting force system is approached experimentally. The estimation strategy, named technological processor, was applied to the machining process of sculptured surface for finding optimum variable feedrate. From the result of practical implementation for the test model, it is ascertain that the technological processor have brought the dispersion of force profiles. As compared with conventional imposing of cutting conditions, the machining time has reduced by more than 60%.

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Monitoring of Laser Material Processing and Developments of Tensile Strength Estimation Model Using photodiodes (광센서를 이용한 레이저 가공공정의 모니터링과 인장강도 예측모델 개발)

  • Park, Young-Whan;Rhee, Se-Hun
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.1
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    • pp.98-105
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    • 2008
  • In this paper, the system for monitoring process of aluminum laser welding was developed using the light signal emitted from the plasma which comes from interaction between material and laser. Photodiode for monitoring system was selected based on the spectrum analysis of light from plasma and keyhole. Behavior of plasma and keyhole was analyzed through the sensor signals. Value of sensor signal represented the light intensity and fluctuation of signal indicated the stability of plasma and keyhole. For the relation between welding condition and sensor signals, the input power and weld geometry greatly effected on the average of each sensor signals. Using the feature values of signals, estimation model for tensile strength of weld was formulated with neural network algorithm. Performance of this model was verified through coefficient of determination and average error rate.