• 제목/요약/키워드: Design for Manufacturing

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레이저보조가공을 위한 2-축 구동 매니퓰레이터 설계에 관한 기초 연구 (A Fundamental Study on the Design of Two-axis Drive Manipulator for Laser-assisted Machining)

  • 김동현;차나현;김태우;이춘만
    • 한국정밀공학회지
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    • 제29권8호
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    • pp.813-817
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    • 2012
  • Laser assisted machining (LAM) is machining method that performs a machining for workpieces using laser beam preheating. LAM is in the early stage of its applications and has only been used in limited fields including turning, planning and micro end-milling throughout the world. LAM system should be able to move to the laser radiation direction and to rotate on a tool path for machining of complex shapes. A laser module with two-axis manipulator is designed in this study. It has been performed static structural analysis and shape modification of the manipulator. As the results of shape modification it has been obtained better results than the initial model. These results will be able to use in development of the two-axis manipulator.

효율적인 수치해석에 의한 터빈 시일의 형상설계 (Efficient Numerical Analysis for Shape Design of Turbine Seal)

  • 한규택
    • 한국기계가공학회지
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    • 제15권4호
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    • pp.118-124
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    • 2016
  • In this paper, the model to develop the forming process for turbine seal is suggested. And numerical approach for the shape design of the turbine seal is examined. Because of the thin thickness of the turbine seal, the seal is easily fractured in the manufacturing process. The main factors of the seal manufacturing consist of addendum angle and dedendum angle, fillet on the addendum face, number of the gear teeth, sheet initial location and gear initial location, rake and vertical clearance. The structure and shape of seal are modeled using the commercial 3D mechanical design program, CATIA(V5/R20). Also, rolling process to manufacture the turbine seal is analyzed using DEFORM$^{TM}$-3D(V11), commercial forming analysis software and runs under PC workstation. This study focused on the shape design of turbine seal. Through this research, the main factors to make the turbine seal for airplane turbine engine can be obtained. This study results are reflected to the shape design for turbine seal.

Development Concurrent Engineering : Product Design Evaluation

  • Cho, Moonsoo
    • 한국경영과학회:학술대회논문집
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    • 대한산업공학회/한국경영과학회 1996년도 춘계공동학술대회논문집; 공군사관학교, 청주; 26-27 Apr. 1996
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    • pp.373-376
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    • 1996
  • The design development, and production of a product is one of the greatest challenges which flexible manufacturing systems face today. No matter how a company refines and controls the manufacturing process, if the product is not properly designed, it will not operate correctly or performed well. Therefore the focus on quality of design must be balanced. One such strategy certain to address the managerial and manufacturing of the future is concurrent engineering. Concurrent engineering calls for the consideration and inclusion of product design attributes satisfying all the design constraints such as customer requirements. Furthermore, concurrent engineering has been recently promoted in many industries as a response to competitive marketing pressures. Viewed as a systematic approach of creating high quality products and bringing them to market at lower cost and in significantly less time, it also attracts the attention of quality designers. In this paperm a methodology and model for optimizing the product design, especially selection of optimal design alternative, is developed. The focus of this paper is on product design as the most critical activity of concurrent engineering. The model is based on the customer requirements for quality. Customer requirements for a certain product can be grouped based on the various design attributes. The design attributes have the priorities. The number of design functions. Design attributes value are calculated, however these values are applied to the optimization method. Numerical example will be illustrated.

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부품 형상 정보 모델 기반의 자전거 편집설계 방법 (Method of Bicycle Configuration Design Based on Part-Shape Information Model)

  • 이재선;김병철;이한민;박성환;명병수;문두환
    • 한국기계가공학회지
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    • 제14권3호
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    • pp.74-84
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    • 2015
  • The core activities of a bicycle manufacturer are design, engineering analysis, and manufacturing. Therefore, it is important to develop a configuration design system for bicycles in order to automate the design process and facilitate the use of design data in engineering analysis and manufacturing. In this paper, we present a method to develop a bicycle configuration design system based on the part-shape information model. The proposed method enables the construction of a CAD library using modeling functions with equations and parameters that are common to most 3D mechanical CAD systems. Furthermore, the part-shape information model ensures the independence between the configuration design system and the library, making it possible to extend the CAD library flexibly without changing the system architecture.

Development of integrated scheduling system for virtual manufacturing system

  • Roh, Kyoungyun;Noh, Sangdo;Lee, Kyoil
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1996년도 Proceedings of the Korea Automatic Control Conference, 11th (KACC); Pohang, Korea; 24-26 Oct. 1996
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    • pp.354-357
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    • 1996
  • Virtual Manufacturing System(VMS) is an integrated computer based model which has physical, logical schema and behavior of real manufacturing system. In this paper, an integrated scheduling system is developed to simulate and control a Virtual Factory. A workflow model is constructed to define and analyze the structure of a VMS. On-line dynamic dispatching system is developed using MultiPass algorithm and scheduling system considering dynamic CAPP is carried out. Integrated scheduling system developed in this paper reduces the discrepancies between virtual model and real manufacturing system, and control of real shop floor is possible.

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다양한 생산전략을 가지는 제조업체의 통합 경영관리시스템 설계 (A Design of Integrated Management System for Manufacturing Company with Multiple Production Strategies)

  • 안범준;신현준
    • 한국산학기술학회논문지
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    • 제7권2호
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    • pp.238-245
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    • 2006
  • 본 연구는 제조기업에서 업무 상 비용절감과 처리속도를 빠르게 할뿐만 아니라, 향후 업무환경 변화에 능동적으로 대처할 수 있는 통합 경영관리시스템을 설계하는 데 있다. 현재 판매되고 있는 범용 경영관리시스템은 많은 추가적인 노력없이는 각 기업의 고유업무를 반영하는 데에 한계점이 있으므로, 본 연구에서는 예측생산 및 주문생산 전략을 동시에 가지는 자동차부품 제조업체를 대상업체로 선정하여 해당업체의 업무에 특화하여 경영관리시스템을 설계하였다. 시스템설계는 전체 시스템의 각 기능 모듈에 대하여 불필요한 업무처리의 발생을 줄이기 위한 장치를 추가함으로써 제품원가에 반영되는 제조 간접비의 발생을 최소화하도록 하였다. 또한 구축될 시스템에 현장상황이 적시에 반영되어 시스템의 출력이 실효성을 가질 수 있도록 하기 위해 각 기능 모듈간의 연계성을 고려하였으며 현장상황을 관찰하는 모니터링 모듈과 각 기능모듈간의 데이터 흐름을 원활히 할 수 있도록 시스템을 설계하였다.

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PLC 신호의 시간차이를 이용한 자동화 공정의 PLC프로그램 모니터링 (PLC Program Monitoring for Manufacturing Systems Using PLC Signal Time Difference)

  • 성길영;한관희;변재정;왕지남;박상철
    • 한국CDE학회논문집
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    • 제14권3호
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    • pp.176-185
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    • 2009
  • Modern manufacturing systems consist of highly automated manufacturing devices, and they are controlled by complicated PLC programs. To make sure the achievement of the control objectives of a manufacturing system, it is very important to monitor the dynamic system behaviors of the manufacturing system. In this paper, we propose a monitoring methodology of a PLC program based on the Software In the Loop Simulation(SILS), which makes use of the time gap information between PLC signals. The errors relevant with PLC signals can be found using the proposed methodology, comparing a normal PLC signal trajectory with a target PLC signal trajectory. The proposed methodology has been implemented and tested with simple examples.

제조시스템에서의 투자목표 달성을 위한 자원할당방법 (Resource Allocation Method for Achieving Investment Goals in Manufacturing System)

  • 문병근;조규갑
    • 한국경영과학회:학술대회논문집
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    • 대한산업공학회/한국경영과학회 2004년도 춘계공동학술대회 논문집
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    • pp.167-170
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    • 2004
  • This paper proposes resource allocation method for achieving investment goals in manufacturing system. In order to align resource allocation and manufacturing system design, the system design decomposition (SDD) approach is used. In this paper, a mathematical formulation for resource allocation based on SDD approach is analyzed and a genetic algorithm application is discussed.

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전자빔 가공기를 위한 고전압 발생 장치 설계 (Design for High Voltage Generator of Electron Beam Manufacturing System)

  • 임선종;강재훈;이찬홍
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2004년도 추계학술대회 논문집
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    • pp.564-567
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    • 2004
  • In the manufacture of integrated circuits, photolithography is the lowest yield step in present production lines. Electron beams form a powerful set of tools with which to attack this problem. Electron beams can be used to make patterns that are smaller than can a photolithography. We design a high voltage generator of electron beam manufacturing system. For this purpose, first, the configuration of electron beam manufacturing system was analyzed. Second, the basic configuration of a high voltage generator and test results were presented.

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페트리네트를 이용한 유연생산시스템 설계에 관한 연구 (A Study on the Design of Flexible Manufacturing Systems by using Petri Nets)

  • Kim, G.B.;Lee, K.I.
    • 한국정밀공학회지
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    • 제12권10호
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    • pp.166-174
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    • 1995
  • Flelxible Manufacturing Systems(FMS), which consist of various machine groups, can produce machine parts in different physical dimensions and lot sizes. In this paper, a novel method which utilizes Colored and Timed Petri Net is proposed to model a FMS. Each machine group of FMS is modulized and modeled using expanded Petri Nets. Colored and Timed Petri Nets are defined, and the flexible manufacturing systems's design algorithm based on this definition is developed and verified in a real FMS plant by computer simulations.

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