• Title/Summary/Keyword: Design defect

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A Study on Effect of Shot Peening on Fracture Toughness of Spring Steel (스프링강의 파괴인성에 미치는 쇼트피닝 효과에 관한 연구)

  • Ha, K.J.;Park, K.D.
    • Journal of Power System Engineering
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    • v.7 no.2
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    • pp.66-72
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    • 2003
  • Recently, the steel parts used at the aerospace and automobile industries are required to be used light weight parts. Therefore, used material, steel have to be a high stress, which is an indispensable condition in this field. At the consideration of parts design, high hardness of the lightweight parts have an benefit of saving fuel and material. A high stress of metal has a point of difference according to the shape of design, external cyclic load and condition of vibration. A crack generates on the surface of metal or under yield stress by defect of inner metal defect or surface defect and slowly, this crack grow stable growth. Finally, rapidity failure phenomena is happen. Fatigue failure_phenomena, which happen in metal, bring on danger in human life and property therefor, anti-fatigue failure technology take an important part of current industries Currently, the shot peening is used for removing the defect from the surface of steel and improving the fatigue strength on surface. Therefore, this paper investigated the effect on frcature toughness using shot peening which is improve the resistance of crack growth and crack expansion rate by fatigue that make a compressive residual stress on surface.

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A Study on the Effects of Total Product Liability Activities on Firm Performance (전사적 제조물책임활동이 경영성과에 미치는 영향에 관한 연구)

  • Park Byung-Kwon;Lim Chae-Kwan
    • Journal of Korea Society of Industrial Information Systems
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    • v.11 no.1
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    • pp.58-68
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    • 2006
  • The purpose of this study is to find empirical relationship between PL activities and firm performance. Five categories of PL activities and three performance measures were examined. Using a sample of 135 companies, we found that activities related to TQM practices and manufacturing defect had significant impacts on all three measures of performance. Activities related to design defect, warning defect and sales partially influenced performance measures. The result suggests that performance could be maximized by the mutual organic combination of the product safety efforts with the overall process from design to sales.

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Design of the Anvil Shape in Sizing Press for Decrease of the Defect Generated Width Reduction (사이징 프레스에서 폭 압하 공정중 결함 저감을 위한 엔빌의 형상설계)

  • Lee, S.H.;Lee, S.J.;Lee, J.B.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.18 no.1
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    • pp.52-58
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    • 2009
  • Generally, a vertical rolling process is used to achieve extensive width reduction in hot strip mill. However, it is impossible to avoid the defects such as dog-bone and edge-seam defect. The sizing press process has been developed in response to the defects mentioned above. Especially, this study is carried out to investigate the deformation of slab by two-step sizing press. The deformation behavior of slab in the sizing press process is more favorable than that in conventional vertical rolling edger. The FE-simulation is applied to predict the deformation behavior of the slab. In this paper, the several causes of the asymmetrical deformation are mentioned for the purpose of understanding of the anvil shape. Load, dog-bone and edge-seam defect are discussed in width sizing process considering the anvil shape. And to reduce the problems generated at rougher mill just after sizing press, these are studied in this paper. The deformation behavior of slabs and optimum anvil shape are obtained by rigid-plastic finite element analyses and neural network.

Thermal Behavior of Flow Pattern Defect and Large Pit in Czochralski Silicon Crystals and Effects of Large Pit upon Device Yield (쵸크랄스키 Silicon 단결정의 Large Pit과 Flow Pattern defect의 열적 거동과 Large Pit의 소자 수율에의 영향)

  • Song, Yeong-Min;Mun, Yeong-Hui;Kim, Jong-O;Jo, Gi-Hyeon
    • Korean Journal of Materials Research
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    • v.11 no.9
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    • pp.781-785
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    • 2001
  • The thermal behavior of Flow Pattern Defect (FPD) and Large Pit (LP) in Czochralski Silicon crystal was investigated by applying high temperature annealing ($\geq$$1100^{\circ}C$) and non-agitated Secco etching. For evaluation of the effect of LP upon device performance/yield, commercial DRAM and ASIC devices were fabricated. The results indicated that high temperature annealing generates LPs whereas it decreases FPD density drastically. However, the origins of FPD and LP seemed to be quite different by not showing any correspondence to their density and the location of LP generation and FPD extinction. By not showing any difference between the performance/yield of devices whose design rule is larger than 0.35 $\mu\textrm{m}$, LP seemed not to have detrimental effects on the performance/yield.

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Optical Design and Construction of Narrow Band Eliminating Spatial Filter for On-line Defect Detection (온라인 결함계측용 협대역 제거형 공간필터의 최적설계 및 제작)

  • 전승환
    • Journal of the Korean Institute of Navigation
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    • v.22 no.4
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    • pp.59-67
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    • 1998
  • A quick and automatic detection with no harm to the goods is very important task for improving quality control, process control and labour reduction. In real fields of industry, defect detection is mostly accomplished by skillful workers. A narrow band eliminating spatial filter having characteristics of removing the specified spatial frequency is developed by the author, and it is proved that the filter has an excellent ability for on-line and real time detection of surface defect. By the way,. this spatial filter shows a ripple phenominum in filtering characteristics. So, it is necessary to remove the ripple component for the improvement of filter gain, moreover efficiency of defect detection. The spatial filtering method has a remarkable feature which means that it is able to set up weighting function for its own sake, and which can to obtain the best signal relating to the purpose of the measurement. Hence, having an eye on such feature, theoretical analysis is carried out at first for optimal design of narrow band eliminating spatial filter, and secondly, on the basis of above results spatial filter is manufactured, and finally advanced effectiveness of spatial filter is evaluated experimentally.

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Selection of PAUT probes for submarine pressure hull integrity assessment

  • Jung, Min-jae;Park, Byeong-cheol;Lim, Chae-og;Lee, Jae-chul;Shin, Sung-chul
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.12 no.1
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    • pp.578-595
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    • 2020
  • Submarine pressure hulls must withstand high hydraulic pressure and be free of defects. To improve the precision of defect detection, we herein examined different probes for optimal defect assessment by applying the Phased Array Ultrasonic Testing (PAUT) method. Two sets of probe design parameters were selected by considering pressure hull characteristics and analyzed through modeling. PAUT probes were applied, and defect assessment results were compared based on ultrasonic signals of various simulated defects in specimens designed to be the same as actual pressure hulls. The final selected design parameters for the submarine probe, which were designed to minimize the grating lobe of wave interference effect and improve the ultrasonic resolution of pressure hull welds, were identified through the experiment. The improvement in the probe's ability to detect defects in a pressure hull was verified. Furthermore, the accuracy of defect length measurement was improved, enhancing the applicability of the technique.

Study for Design of Defect Management to Improve the Quality of IoT Products (IoT 제품의 품질 개선을 위한 결함관리 설계에 관한 연구)

  • Kim, Jae Gyeong;Choi, Yeong Sook;Cho, Kyeong Rok;Lee, Eun Ser
    • KIPS Transactions on Software and Data Engineering
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    • v.11 no.6
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    • pp.229-236
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    • 2022
  • Based on the Internet of Things, a web system that can check the condition around the fire extinguisher, whether a fire has occurred, and an application that can receive fire notifications in real time is implemented. Minimize errors that occur during development by using software engineering to clarify the goals of the system and define the structure in detail. In addition, for IoT-based fire extinguishers, a method of reducing defects by finding product defects in the demand analysis, design, and implementation stages and analyzing the cause thereof is proposed. Through the proposed research, it is possible to secure the reliability of defect management for IoT-based smart fire extinguisher.

Measurement of Internal Defects of Pressure Vessels using Unwrapping images in Digital Shearography (Digital Shearography 에서 Unwrapping 이미지와 FEM 을 이용한 압력용기의 내부결함 측정)

  • Kim, Seong-Jong;Kang, Young-June;Sung, Yeon-Hak;Ahn, Yong-Jin
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.1
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    • pp.48-55
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    • 2012
  • Pressure vessels in vehicle industries, power plants, and chemical industries are often affected by flaw and defect generated inside the pressure vessels due to production processes or being used. It is very important to detect such internal defects of pressure vessel because they sometimes bring out serious problems. In this paper, an optical defect detection method using digital shearography is used. This method has advantages that the inspection can be performed at a real time measurement and is less sensitive to environmental noise. Shearography is a laser-based technique for full-field, non-contacting measurement of surface deformation (displacement or strain). The ultimate goal of this paper is to detect flaws in pressure vessels and to measure the lengths of the flaws by using unwrapping, phase images which are only obtained by Phase map. Through this method, we could decrease post-processing (next processing). Real length of a pixel can be calculated by comparing minimum and maximum unwrapping images with shearing angle. Through measuring several specimen defects which have different lengths and depths of defect, it can be possible to interpret quantitatively by calculating gray level.

A Study on Knit-Wear Design for the Complement of Middle-Aged Women's Figure (중년여성의 체형 결점 보완을 위한 니트웨어의 디자인 연구)

  • Beom, Seo-Hee;Lee, In-Sung
    • Journal of the Korean Society of Costume
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    • v.56 no.8 s.108
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    • pp.15-34
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    • 2006
  • Knit wear was industrialized, diversified, specialized and was made into high-class and it is including knitted cloth and small product for fashion as well as cardigan, sweater, and jacket etc. unlike past recognition only with underwear and inner wear. To consider elasticity to be the best strength of knit wear, middle-aged women that form change is serious are wearing knit wear as clothes for going out, and this may be regarded as clothes action to be conscious of form than vogue. Thus, in this study, this researcher tried to suggest solution scheme through the development of design of knit wear to supplement the form defect of middle-aged women. This researcher tried to develop the design of knit wear to supplement the form defect of middle-aged women, after examining the theoretical background of knit wear, the bodily and mental feature of middle-aged women. Internal and external knit wear brand that middle-aged women prefer as the scheme for solving the problematic form of middle-aged women with knit wear. As the result first, to see the present situation of inland production enterprise of knit wear, almost all the brand companies are concentrating energies on widening age class. Second, middle-aged women become far off from the form which is regarded ideal form in modern society. Third, result that this researcher examined the brand of knit wear of middle-aged women is as follows : MORADO, Cartknit, Escalier. And, in foreign knit wear brand, ST John, Missoni, ESCADA. Fourth, as the result that this researcher did work manufacture for the supplement of form defect of middle-aged women, it has practical and active side, and off-time has high-class and elegant refined beauty.

An Analysis of Permanantly Shaded Areas and the Defect Rate of Landscape Trees in Apartment Complexes Using Daylight Simulations

  • Park, Sang Wook
    • Journal of People, Plants, and Environment
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    • v.23 no.3
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    • pp.333-345
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    • 2020
  • Background and objective: The purpose of this study was to provide basic data on trees that can be used for planting design and construction for permanently shaded areas by grasping the growth status of trees according to the daylight conditions of the outdoor spaces of apartment complexes. Methods: On the recently completed apartment complexes, daylight conditions were analyzed by using daylight simulations utilizing Solar Access Analysis of Ecotect Analysis. With a criteria for assessment of tree condition, the defect rate of trees planted in permanently shaded areas and green spaces with good daylight conditions was analyzed to suggest trees applicable to permanently shaded areas. The first tree survey was conducted from November 18, 2019 to February 15, 2020, focusing on trees planted in permanently shaded areas, and the second tree survey of all the trees planted on the study sites including permanently shaded areas was conducted from March 16 to March 30, 2020. Results: Evergreen trees which are classified as shade intolerant trees including Pinus densiflora, Thuja occidentalis, and Abies holophylla showed a higher defect rate of trees among the trees planted in permanently shaded areas. Taxus cuspidata, Zelkova serrata, Cornus kousa, Chionanthus retusus and Acer palmatum which are classified as shade tolerant trees and shade moderate tolerance trees seemed to be able to be used in the plant design of permanently shaded areas in apartment complexes because the trees showed good growth and a low tree defect rate. In addition, although it was excluded from the analysis due to a small number of samples, Sorbus commixta and Prunus cerasifera var. atropurpurea also can be used for planting in permanently shaded areas. Conclusion: The daylight simulation technique used to analyze permanent shaded areas in this study can be used as an analysis tool considering the daylight environment at the stages of design and construction, and additional research will be required to analyze tree growth according to daylight conditions through data accumulation and monitoring by managing records throughout the entire life cycle of trees in the process of planting and maintenance.