• Title/Summary/Keyword: Design System

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Optimization of Machine Tool Structure using a CAD-based Optimal Design System (CAD 기반 최적설계 시스템을 활용한 공작기계 구조의 최적화)

  • Shin, Jeong-Ho;Kwak, Byung-Man
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.926-931
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    • 2001
  • In this paper a CAD-based optimal design system is introduced and applied to optimal design of machine tool structures. The system is designed to reduce manual interfacing effort. All the design activities such as selecting design variables, making FE meshes and FE analysis are integrated on a parametric CAD program. A user can easily select design variables by clicking a CAD model. To enhance the robustness and versatility, this system uses the finite difference method for the design sensitivity analysis. By taking a practical example of the design of the column of a horizontal machining center, it is shown that the software system is efficiently usable in industry establishing the goal of minimizing user intervention between various analysis and optimization activities.

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Development of V Belt Pulley Design/Analysis System (V 벨트용 풀리 설계/해석 시스템 개발)

  • 이강수;홍종해;손종호;이상헌
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.6
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    • pp.209-218
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    • 2002
  • A V belt pulley is widely used in automotive industry. More than tow pulleys in one automobile are used, such items as crankshaft, water pump, air-con compressor and power steering pump. Although the shape and usage of pulleys are very simple, the design evaluation of a pulley design is difficult because the load conditions and the installation environment are complicated. So, we formulated the design evaluation for the V belt pulley by using CAE system, which enables to develop a design automation system. By using this system, an engineer can evaluate a pulley design easily without any painstaking effort, such as consideration of the complicated loads and CAE activities. Also the system helps to accumulate the design experience of a company, which guides the optimum design based on experience.

Cooling System Design Factors related to Mechanical Load Component (MLC) in Data Center (데이터센터 냉방 시스템의 MLC(Mechanical Load Component) 관련 설계인자 도출)

  • Kim, Ji-Hye
    • Journal of Korean Institute of Architectural Sustainable Environment and Building Systems
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    • v.12 no.6
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    • pp.606-617
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    • 2018
  • Increased density of racks has resulted in increased use of data center cooling energy and the needs for energy efficient cooling systems has increased. In response to these needs, ASHRAE presented a performance indicator, which is Mechanical Load Component (MLC), for the purpose of evaluating systems at the design stage. However, the MLC metrics presented in the current standard can only be determined for system compliance and compared alternative systems with the system configuration completed. Therefore, there are limitations to considering MLC from the early stages of design. In this study, to extend the scope of application of MLC in the design phase, the design factors of the main equipment comprising the cooling system are classified by the MLC load component and interrelations between design factors were identified.

Pipe Atuo-Routing with Design Knowledge-base (선박용 배관의 Auto-Routing을 위한 설계 전문가 시스템)

  • 강상섭;명세현;한순흥
    • Korean Journal of Computational Design and Engineering
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    • v.2 no.1
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    • pp.1-10
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    • 1997
  • Finding the optimum route of ship's pipes is complicated and time-consuming process. Experience of designers is the main tool in this process. To reduce design man-hours and human errors a design expert system shell and a geometric modeler is used to automate the design process. In this paper, a framework of the intelligent CAD system for pipe auto-routing is suggested, which consists of general-purpose expert system shell and a geometric modeler. The design expert system and the geometric modeling kernel have been integrated. The CADDS5 of Computervision is used as the overall CAD environment. The Nexpert Object of Neuron Data is used as the expert system shell. The CADDS5 ISSM is used as the interface that creates and modifies geometric models of pipes. Existing algorithms for the routing problem have been analyzed. Most of them are to solve the 2-D circuit routing problems. Ship piping system, specially within the engine room, is a complicated, large scale 3-D routing problem. Methods of expert system have been used to find the route of ship pipes on the main deck.

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Web-based Design System of Gear Drive (웹 기반 치차장치 설계 시스템 개발)

  • 정태형;권지연;이성주
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.33-38
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    • 2003
  • There have been continuous efforts for developing the automatic mechanical design system to increase the efficiency of the tedious design process. However, these efforts have been concentrated on single platform application. Hence, the developed systems have been available only in a designated place and time and have been difficult to modify. It is proposed in this study that a web-based design system is developed to offer more reliability and convenience without any restriction of tine and place. The developed system is programed based on Java, and architecture of the system has object-oriented features of Servlet and JSP and is independent on any operating systems. The developed system has been applied to the initial design of multi-stage gear dirves but however as the framework of the developed system is quite versatile, its application to automatic design of any mechanical system or evaluation can be easily expected.

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Web-based Design System of Gear Drive (치차장치의 웹 기반 설계 시스템에 관한 연구)

  • 권지연;이성주;정태형
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.2
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    • pp.54-60
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    • 2004
  • There have been continuous efforts for developing the automatic mechanical design system to increase the efficiency of the tedious design process. However, these efforts have been concentrated on single platform application. Hence, the developed systems have been available only in a designated place and time and have been difficult to modify. In this study a web-based design system is developed to offer more reliability and convenience without my restriction of time and place. The developed system is programmed based on Java, and the architecture of the system has object-oriented features of Servlet and JSP and is independent on my operating systems. The developed system has been applied to the initial design of multi-stage gear drives, but as the framework of the developed system is however quite versatile, its application to automatic design of my mechanical system or evaluation can be easily expected.

Design of a System Layout for Reconfigurable Manufacturing System with Theory of Constraints (제약이론을 활용한 재구성가능 생산시스템의 레이아웃 설계)

  • Kurniadi, Kezia Amanda;Ryu, Kwangyeol
    • Korean Journal of Computational Design and Engineering
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    • v.22 no.2
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    • pp.129-140
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    • 2017
  • This paper presents a systematic approach for design of timely and proper layouts of a manufacturing system facilitating reconfigurability, referred to as a reconfigurable manufacturing system. A proper methodology for design of a system layout is required for reconfiguration planning - adding or removing machines for supplying the exact capacity needed to fulfill market demands, as well as minimizing the cost of adding new machines. In this paper, theory of constraints is used to make reconfiguration manufacturing systems more cost-effective and efficiency. The proposed approach is validated by using a real industrial case. This paper suggests that the proposed study should be performed concurrently with the design of a new manufacturing system.

Development of the Aircraft Materials Selector Expert System

  • Lim, Kang-Hee;Guan, Zhi-Dong
    • Proceedings of the Korea Inteligent Information System Society Conference
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    • 2005.05a
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    • pp.302-305
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    • 2005
  • To comply to demand for a development requirement of aircraft design part, the expert system builds up standard knowledge-base based on presently maintained expert knowledge and experience in aircraft structure material selection. It also builds up database based on aircraft design open data, and standard calculation module used for present design and analysis method. This system is developed using Visual Basic language. The expert system standardize aircraft structure material selection and can be applied to all type of elementary stage of aircraft structure design. It is working on Windows, which has a friendly interface and is convenient for debugging, maintenance and transplanting. Explanation of the structure and the function of the system was given in this paper.

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Optimum design of injection molding cooling system via boundary element method (경계요소법을 이용한 사출성형금형 냉각시스템의 최적설계)

  • Park, Seong-Jin;Kwon, Tai-Hun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.11
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    • pp.1773-1785
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    • 1997
  • The cooling stage is the very critical and most time consuming stage of the injection molding process, thus it cleary affects both the productivity and the part quality. Even through there are several commercialized package programs available in the injection molding industry to analyze the cooling performance of the injection molding coling stage, optimization of the cooling system has npt yet been accomplished in the literature due to the difficulty in the sensitivity analysis. However, it would be greatly desirable for the mold cooling system designers to have a computer aided design system for the cooling stage. With this in mind, the present study has successfully developed an interated computer aided design system for the injection molding cooling system. The CAD system utilizes the sensitivity analysis via a Boundary Element Method, which we recently developed, and the well-known CONMIN alforuthm as an optimization technique to minimize a weighted combination (objective function) of the temperature non-uniformity over the part surface and the cooling time related to the productivity with side constranits for the design reality. In the proposed objective function , the weighting parameter between the temperature non-uniiformity abd the cooling time can be adjusted according to user's interest. In this cooling system optimization, various design variable are considered as follows : (i) (design variables related to processing conditions) inlet coolant bulk temperature and volumetric flow rate of each cooling channel, and (ii) (design variables related to mold cooling system design) radius and location of each cooling channel. For this optimum design problem, three different radius and location of each cooling channel. For this optimum design problem, three different strategies are suffested based upon the nature of design variables. Three sample problems were successfully solved to demonstrated the efficiency and the usefulness of the CAD system.

A CAD/CAM system for designing robotic painting line (도장공정의 로보틱자동화를 위한 설계 지원 CAD/CAM 시스템)

  • 서석환;조정훈;강대호;전치혁;박춘열
    • 제어로봇시스템학회:학술대회논문집
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    • 1993.10a
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    • pp.1129-1135
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    • 1993
  • For successful implementation of robotic painting system, a structured design and analysis procedure is necessary. In designing robotic system, both functional and economical feasibility should be investigated. As the robotization is complicated task involving implementation details(such as robot selection, accessory design, and spatial layout) together with operation details, a computerized method should be sought. However, any conventional robotic design system and off-line programming system cannot accomodate such a need. In this research, we develop an interactive design support system for robotization of a cycle painting line. With the developed system called SPRPL(Simulation Package for Robotic Painting Line) users can design the painting objects(via FRAME module), select robot model (ROBOT), design the part hanger (FEEDER), and arrange the workcell. After motion programming (MOTION), the design is evaluated in terms of: a) workspace analysis, b) coating thickness analysis, and c) cycle time (ANALYSIS). By iterative design and evaluation procedure, a feasible and efficient robotic design can be attained. As the developed system has motion planning and analysis features, it can be also used as an off-line robot programming system in operation stage. Including the details of each module, this paper also presents a case study made for an actual painting line.

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