• Journal of the Korea Academia-Industrial cooperation Society
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• v.11 no.4
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• pp.1171-1177
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• 2010

This paper presents a robust design procedure for minimizing warpage in plastic injection-molded products, where the Pick-the-Winner rule based on Taguchi's Orthogonal Array experiments and the Design Space Reduction Method are integrated for optimization. Two-step optimization approach is applied to reduce warpage in the part design stage and additionally to minimize the warpage in the process conditions design stage. Taguchi's S/N ratio is introduced as a design metric to evaluate robustness against process variations. The effectiveness of proposed optimization process is shown with an example of warpage minimization problem.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.7 no.1
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• pp.53-61
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• 2008

In this research, the layout and geometry of U-type ribs in the part, including significant process conditions, are automatically optimized to reduce part warpage with robustness in consideration. The optimization procedure are based on an iterative redesign methodology integrated with computer aided injection molding simulation, Taguchi's Design of Experiment(DOE), and a direct search-based optimization method. The robustness of a design alternative is efficiently measured by introducing composite noise factor and Taguchi's signal-to-noise ratio. As a solution search methodology, the modified design space reduction method based on orthogonal arrays is employed to exploit an optimal robust design alternative. To illustrate the proposed methodology, a case study is performed on simulation results, where an optimal robust design alternative is obtained with a moderate number of iterations.

• The Transactions of the Korean Institute of Electrical Engineers B
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• v.53 no.8
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• pp.463-468
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• 2004

This paper was applied space harmonic method as a characteristic analysis technique for slotless PMLSM. There is advantages of active response to the change of design parameters as well as reduction of the calculation time. The method can be overcome disadvantages of finite element analysis that needs long times calculation, repetitions of pre and post-process. In this paper, 3D-space harmonic method was applied to consider the precise description of end turn coil shape and the changes of characteristic according to changes of length of z-axis direction. The thrust of optimal design was performed using genetic algorithm to enhance the thrust which is the disadvantage of slotless type PMLSM. For design parameters, width of permanent magnet, width of coil, width of coil inner and lengths of z-axis direction were selected. For objective functions. thrust per weight. thrust per volume. multi-objective function was selected.

• KIEAE Journal
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• v.16 no.6
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• pp.77-82
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• 2016

Purpose: Almost every research carried out in our country against the natural disaster is focused on the temporary facilities such as temporary housing, emergency shelter and as a result, it is very hard to find out researches on the ordinary houses which installed integrated systems of hazard-resistant against the natural disaster. Method: To conduct this research, categorizing process for design, structural, environmental and installation elements found in the Hazard-Resistant and Reduction House built for sale in Japan was performed. Result: In this study, several design concepts and subordinate items are recommended for hazard-resistant housing. First, design concept of 'Preparedness' which means security and access to the storage storing goods especially food & beverage for the emergencies is needed. The subordinate items consist of security of stocking space, diversified and circular storage system, and safety storage system. Second, design concept of 'Security' which means security of physical safety space and rapid recovery to returning to daily life against natural disaster is needed. The subordinate items consist of many items including not only structure and facilities but also architectural design method. And finally, design concept of 'Maintenance, Support and Return' which means minimizing the physical and psychological damages and support safety and physical conditions of the victims from the impact of the disaster to returning to daily life is needed. The subordinate items consist of high efficiency insulation/airtightness design, microclimate design, combination of photovoltaic system and storage battery, non-power appliance system against the power failure, storing system for drinking water, rainwater storing and utilization system.

• International Journal of Automotive Technology
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• v.6 no.6
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• pp.635-641
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• 2005

This paper presents an ASF (Aluminum Space Frame) BIW (Body in White) optimal design, which minimizes weight and satisfies multidisciplinary constraints such as static stiffness, vibration characteristics, low-/high-speed crash, and occupant safety. As only one cycle CPU time for all the analyses is 12 hours, the ASF design having 11-design variable is a large scaled problem. In this study, ISCD-II and conservative least square fitting method were used for efficient RSM modeling. Likewise, the ALM method was used to solve the approximate optimization problem. The approximate optimum was sequentially added to remodel the RSM. The proposed optimization method uses only 20 analyses to solve the 11-design variable problem. Moreover, the optimal design can achieve $15.6\%$ weight reduction while satisfying all the multidisciplinary design constraints.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.41 no.12
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• pp.940-949
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• 2013

In this paper, wrinkle reduction design was studied for triangular sail. Wrinkles in the solar sail membrane can change the load path and surface topology which may have an adverse effect on propulsion performance and controllability. In this study, wrinkle reduction strategies of adjusting cable angle, catenary and catenary-wire schemes were considered and the design parameters for wrinkle reduction were systematically investigated.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.30 no.5 s.248
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• pp.595-601
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• 2006

Design space optimization using design space adjustment and refinement is used to optimize a knuckle in the suspension system of an automobile. This approach is a new efficient method for large-scale topology optimization by virtue of two reasons. First, design space adjustment including design space expansion and reduction is suitable for large-scale problems. Second, the design space refinement can be done globally or locally where and when necessary and thus is very effective in obtaining a target resolution with much less number of elements. Compliance minimization for a knuckle is considered with a realistic working condition to show the effectiveness and superiority of the new approach.

• Transactions of Materials Processing
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• v.9 no.5
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• pp.512-525
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• 2000

Designers are frequently faced with multiple quality issues in injection molded parts. These issues are usually In conflict with each other, and thus tradeoff needs to be made to reach a final compromised solutions. The objective of this study is to develop an automated injection molding design methodology, whereby part defects such as warpage and weld line are optimized. The features of the proposed methodology are as follows: first, Utility Function approach is applied to transform the original multiple objective problem into single objective problem. Second is an implementation of a direct search-based Injection molding optimization procedure with automated consideration of process variation. The Space Reduction Method based on Taguchi's DOE(Design Of Experiment) is used as a general optimization tool in this study. The computational experimental verification of the methodology was partially carried out for a can model of Cavallero Plastics Incorporation, U. S. A. Applied to production, this study will be of immense value to companies in reducing the product development time and enhancing the product quality.

• Korean Institute of Interior Design Journal
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• v.23 no.6
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• pp.78-86
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• 2014

Lighting in indoor space is being changed to system lighting converged with IT technology. Office space lighting with incandescent lamps and fluorescent lamps was completed through overall lighting plan by illumination in most cases, but convergence between LED lighting and IT technology enables the technology of responding to user requirements to be realized. Optical physical quantity suitable for humans and the lighting environment in accordance with user's sensibility, based on space function and user's behavior, would contribute to the improvement of service productivity, energy reduction, and enhancement of emotional satisfaction by providing user optimized lighting solution. Thus, user-customized system lighting guidelines to be applied with integration indicators of optics and sensibility are required. For the design elements required by users, environmental factors, product characteristics, optical characteristics, and sensibility factors are drawn from the design cases for office space and the survey, and the design check list and evaluation indicators are considered to reflect the requirements in the design and requirement indicators to give integrated satisfaction for optics and sensibility are developed. Purpose-centered design method from the user's viewpoint is applied to function-focused design through scenario, and it should be applied flexibly, as the new lightning design method solutions, to the concept design stage of space lighting design and device development. This paper, therefore, presents user-customized guidelines by pursuing the optics and sensibility evaluation and design method combining the requirement conditions and scenario, to be used for lighting content development and design.

• Proceedings of the KSR Conference
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• 2004.10a
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• pp.334-341
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• 2004

This study is to establish design method and evaluation technology for drive system appropriate to high speed tilting train. The transmission system of high speed train serves in the severe condition compared with those of KHST(G7), namely, they have to transmit high power to run with high speed and they have to make maximum use of the limited space. This paper reports the reviews and results of the design and evaluation method for reduction gearbox of high speed tilting train and discusses various design items and methods about assembly and parts of reduction gearbox.