• 제목/요약/키워드: Design FMEA

검색결과 82건 처리시간 0.024초

건설업에서의 시공FMEA적용 방안 연구 (Approach to Method of Process Failure Mode and Effect Analysis for Construction Industry)

  • 김윤성
    • 한국건설관리학회:학술대회논문집
    • /
    • 한국건설관리학회 2002년도 학술대회지
    • /
    • pp.271-274
    • /
    • 2002
  • 산업체에서 이미 보편화되어 온 FMEA기법의 목적은 발생가능성이 있는 하자형태를 파악하고, 고객에게 미칠 고장 발생 요인을 우선 순위별로 사전에 제거하도록 이행하는 예방조치의 한 수단이다. FMEA는 초기 단계(Design 개념 설정시)에서 작성하는 Design FMEA와 양산되기 전에 시기 적절하게 작성하는 Process FMEA의 두 종류가 있다. (설계기능이 없는 공급자에게는 Process FMEA만 해당) 본 연구에서는 Process FMEA를 건설업의 시공분야에 적용하여 품질향상의 신뢰성을 높이고 Life Cycle Analysis, Risk Analysis 등의 기초자료로 활용이 가능한 기본자료(DATA)를 축적할 수 있는 방안을 연구하였다.

  • PDF

모델 기반 결함 주입 기법을 이용한 Electronic Fuel Injection 전장 시스템 FMEA 사례연구 (Case Study of Electronic Fuel Injection Powertrain System FMEA Using Model-Based Fault Injection technique)

  • 김예주;나예원;이동민;김주영;나종화
    • 한국항행학회논문지
    • /
    • 제27권4호
    • /
    • pp.436-446
    • /
    • 2023
  • 안전 필수 분야의 전장 장비에서 다양한 고장요인 (고장모드)에 따른 고장 영향 분석 (FMEA, Failure Mode and Effects Analysis)이 필수적이다. 이는 기기나 시스템의 잠재적인 결함들을 식별하고, 그로 인한 발생 가능한 위험을 평가하여 이를 방지하거나 관리하기 위한 개선안을 수립한다. 그러나 최근 시스템의 복잡성이 증가하고 소프트웨어의 영향이 중요해지며 전통적인 FMEA 만을 설계 단계에 적용하는 것이 어려운 상황이다. 본 논문은 모델기반설계기법을 기반으로한 Automatic FMEA 방식을 제안한다. 모델의 구조와 동작을 자동으로 분석하여 FMEA를 수행할 수 있게 하여, 설계 초기 단계에서도 고장모드 분석이 가능하게 한다. 사례연구로 차량 연료 제어 시스템을 대상으로 Automatic FMEA를 수행하였다. 본 연구는 Automatic FMEA 분석도구의 성능을 입증하는 동시에, 향후 연구 방향을 제안한다.

퍼지 서비스 FMEA를 이용한 서비스 시스템 설계 (Service System Design Using Fuzzy Service FMEA)

  • 김준홍;유정상
    • 산업경영시스템학회지
    • /
    • 제31권4호
    • /
    • pp.162-167
    • /
    • 2008
  • FMEA (failure mode and effect analysis)is a widely used technique to assess or to improve reliability of product not only at early stage of design and development, but at the process and service phase during the product life cycle. In designing a service system, this study proposes a fuzzy service FMEA with the service blueprints as a tool which describes customer actions, onstage contact employees actions, backstage contact employees actions, support processes, and physical evidences, in order to analyse and inform service delivery system design. We fuzzified only two risk factors, occurrence and severity, to more effectively assess the potential failure modes in service. Proposed fuzzy risk grades are applied to Gaussian membership function, defuzzified into Fuzzy Inference System, and eventually identified the ranks on the potential fail points.

심해저 망간단괴 집광시스템의 물제트부양장치에 대한 FMEA 적용 연구 (Application Study on FMEA(Failure Mode and Effect Analysis) for Waterjet-lifter of Deep-Sea Manganese Nodule Miner)

  • 최종수;홍섭;이태희;김형우;여태경
    • 한국해양공학회지
    • /
    • 제23권6호
    • /
    • pp.32-38
    • /
    • 2009
  • An FMEA for the waterjet-lifter of a DSNM is performed to prevent the occurrence of device failure. A waterjet-lifter raises and transports manganese nodules from the deep-sea floor up to a somewhat elevated place, from which a pin-scraper transports the lifted nodules to the inner space of the DSNM. A concept design for a device using the axiomatic design methodology is shown as the mapping between the functional domain and physical domain. The FMEA for a DSNM is introduced briefly and the rating criteria of severity, occurrence, and detection for the DSNM are defined. The FMEA of the functional requirements of a DSNM device is accomplished. Three kinds of failure modes, as well as their effects and causes, are predicted. Current design control methods for detecting potential failures, such as physical or computational experiments, design confirmation, and mathematical calculation, are described and the recommended actions for several significant causes are suggested.

철도차량의 고장모드 영향분석(FMEA) (A Study on FMEA for Railway Vehicle)

  • 박병노;주해진;이창환;임성수
    • 한국철도학회:학술대회논문집
    • /
    • 한국철도학회 2009년도 춘계학술대회 논문집
    • /
    • pp.162-168
    • /
    • 2009
  • FMEA(Failure Mode and Effect Analysis) is a failure analysis method for the system to identify the potential failure modes, and their effects and causes to reduce or mitigate the critical effects of the system. FMEA for railway was introduced with reliability of railway system, and this was used for identifying and analysing the possible hazards qualitatively to meet the requirements in early stage of business. In general, the overall failure data of system could be managed from design stage by FMEA, and also the countermeasures to prevent many predicted failures could be established by identification of failure modes and assement of failure effects by FMEA. Using these advantages of FMEA, the effectiveness of reliability improvement could be expected if FMEA is applied continuously in operation stage. It is essential that railway vehicles are maintained with high level of safety and reliability not to happen any failures in operation. This paper is proposed the proper FMEA for maintenance of railway vehicles compared with existing FMEA.

  • PDF

회전익 항공기 착륙장치에 대한 퍼지 FMEA (Fuzzy FMEA for Rotorcraft Landing System)

  • 나성현;이광은
    • 한국산학기술학회논문지
    • /
    • 제22권1호
    • /
    • pp.751-758
    • /
    • 2021
  • 군수품은 품질 보증을 위해 개발과 양산단계에서 위험 식별을 수행해야 한다. 위험 식별은 부품, 구성품, 계통 등에 대한 고장 요소를 분석하는 것으로, 다양한 신뢰성 기법 중에서 고장 모드 영향 분석(FMEA)을 이용하고 있다. FMEA는 위험 식별 중 고장 요인에 대하여 분석하는 방법으로, 위험도(RPN)를 통해 관리할 수 있다. FMEA는 심각도, 발생도, 검출도가 같은 중요도로 평가되기 때문에 단점을 가진다. 퍼지 FMEA는 FMEA의 단점을 보완하기 위해 퍼지이론을 이용한 것이다. 퍼지 이론은 현상의 불확실한 상태를 표현해주는 방법으로, 정량적인 값을 제공한다. 본 논문에서, 퍼지 FMEA는 회전익 항공기 착륙장치의 고장 모드에 대한 객관적인 평가를 위해 적용되었다. 착륙장치에 대한 위험도 분석을 위해, 퍼지 규칙과 소속 함수를 구성하였다. 퍼지화 모델은 심각도, 발생도, 검출도의 크리스프(crisp) 값을 이용하였고, 위험도를 도출하였다. 착륙장치에 대한 퍼지 FMEA 결과는 위험도와 우선순위를 분석할 수 있다. 퍼지 FMEA는 회전익 항공기의 품질 보증 활동에서 기초자료로 활용할 수 있음을 확인하였다.

상호작용기반 FMEA 실행 (FMEA for Interaction Failures)

  • 이득중;장중순
    • 한국신뢰성학회지:신뢰성응용연구
    • /
    • 제17권1호
    • /
    • pp.28-37
    • /
    • 2017
  • Purpose: This paper proposes a procedure that may infer and identify interaction failures in a module. Methods: In design FMEA, we defined an interaction model between components and proposed a method for selecting a single component by using the standard specification classification table and four methods for choosing the related components. We also introduced the function tree for function and requirement characteristic analysis and proposed utilization of standard stress lists and 1st and 2nd stress analysis tables to determine the effect the stress analysis has on interactions. Finally, the interaction mechanism diagram was proposed and used to infer the failure mechanism. Process FMEA also established procedures in a similar way. Results: We established a procedure for predicting the failure mode due to interaction between components based on Company A's multi-step FMEA procedure. Conclusion: By applying the proposed interaction FMEA procedure to the development model, we were able to confirm the effect of the new derivation on the failure mode of interaction, which was not predicted by the existing FMEA.

Fuzzy Service FMEA 및 HOQ 행렬 대수를 이용한 서비스 시스템 설계 (Service System Design Using Fuzzy Service FMEA and HOQ Matrix Algebra)

  • 김준홍
    • 산업경영시스템학회지
    • /
    • 제35권3호
    • /
    • pp.155-162
    • /
    • 2012
  • This study proposes an integrated approach that uses both a fuzzy service FMEA (failure mode and effect analysis) and HOQ (house of quality) matrix algebra in designing and improving a service system. The fuzzy service FMEA methodology applies the customer satisfaction to the fuzzy RPN model. We fuzzify only the service satisfaction that consist in two failure factors, intangible service and tangible service, to more effectively assess the customer satisfactions on service encounters. Proposed fuzzy service satisfactions with triangle membership function are defuzzified by using the Fuzzy Inference System, and these are eventually identified the ranks on the potential fail points. HOQ matrices are constructed from cause-effect relationships. It is possible for these relationship matrix to find a linear approximation solution on the engineering attributes. Thus, in order to demonstrate how the proposed methods work, practical sample of the A/S part in S Electronic Co. provides for the ranking of the engineering attributes which has been successfully implemented.

효과적인 FMEA 실시 (How to Perform FMEA Effectively)

  • 장중순;안동근
    • 품질경영학회지
    • /
    • 제25권1호
    • /
    • pp.156-172
    • /
    • 1997
  • FMEA is a widely used technique to assess or to improve reliability of products at early stage of design and development. In order to implement FMEA effectively, it is important to utilize knowledge or technical know-hows. However, that is very difficult. In fact, if information on the failure modes is enough, it is important to consider a counterplan to eliminate critical failure modes. If engineers do not have such information, however, it is more important to know what failure modes of the component under consideration would undergo. This means that the purposes of performing FMEA varies according to the situation. Therefore, we need different kinds of FMEA charts to meet those purposes. This paper proposes two FMEA charts: one is suitable for detecting potential failure modes and the other is for product improvements.

  • PDF