• Title/Summary/Keyword: Deposited-slag

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A Study on Fume Formation Ratio on Flux Cored Arc Welding Process (플럭스 코어드 아크 용접 공정에서의 흄 형성량에 관한 연구)

  • Yoon, Chung-Sik;Paik, Nam-Won
    • Journal of Environmental Health Sciences
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    • v.25 no.3
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    • pp.108-112
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    • 1999
  • A study was conducted for the effects of input energy on fume formation ratios based on electrode(FFR$_{electrode}(g/kg_{electrode})),\;deposited\;metal(FFR_{weld}(g/kg_{weld}))\;and\;slag(FFR_{slag}(g/kg_{slag}))\;at\;CO_2$ flux cored arc welding on stainless steel. Experiments were run in well designed welding fume box. Six types of flux cored wires were used and three levels of current and voltages were given. The measured values of $FFR_{electrode},\;FFR_{weld},\;FFR_{slag}\;are\;7.90{\pm}1.47\;g/kg_{electrode},\;9.18{\pm}1.65\;g/kg_{\electrode},\;71.8{\pm}24.2\;g/kg_{slag}$ respectively. Fume formation ratios are not increased dramatically by input energy because of simultaneous increasing of melted electrodes, deposited metal and slag. The results indicate that the test of fume formation ratios in the research on production of low fume welding wire can be run at the fixed condition of input energy rather than various condition.

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A New Test Method to Evaluate Influence of $Al_2O_3$ to Rubber Insulator in Solid Propellant Rocket Motor (고체추진기관의 $Al_2O_3$가 고무내열재에 미치는 영향을 평가하는 시험방법 연구)

  • Lee, Hyung-Sik;Kang, Yoon-Goo;Lim, Soo-Yong;Oh, Jong-Yun;Lee, Kyung-Hoon
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2010.11a
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    • pp.193-198
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    • 2010
  • In solid propellant rocket motors, $Al_2O_3$, one of combustion products, can be accumulated inside a combustion chamber. A special rocket motor was designed and tested to simulate thermal reaction of rubber insulator affected by the deposited slag. We successfully demonstrated through a dynamic radioscopy that the slag was deposited at the location as designed. In this paper we present a new test method which can simulate a high temperature and pressure environment in combustion chamber to evaluate material characteristics of rubber insulator and can provide design data to decide its thickness for a new solid rocket motor. The solid rocket motor, which has an average chamber pressure of 770 psia and a burning time of 50 seconds, was tested. The results show that erosion of EPDM insulator is more affected by a gas velocity rather than by the thermal reaction of slag with a high thermal capacity.

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A New Test Method to Evaluate Influence of $Al_2O_3$ to Rubber Insulator in Solid Propellant Rocket Motor (고체추진기관의 $Al_2O_3$가 고무내열재에 미치는 영향을 평가하는 시험방법 연구)

  • Lee, Hyung-Sik;Kang, Yoon-Goo;Lim, Soo-Yong;Oh, Jong-Yun;Lee, Kyung-Hoon
    • Journal of the Korean Society of Propulsion Engineers
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    • v.15 no.3
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    • pp.9-14
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    • 2011
  • In solid propellant rocket motors, $Al_2O_3$, one of combustion products, can be accumulated inside a combustion chamber. A special rocket motor was designed and tested to simulate thermal reaction of rubber insulator affected by the deposited slag. We successfully demonstrated through a dynamic radioscopy that the slag was deposited at the location as designed. In this paper we present a new test method which can simulate a high temperature and pressure environment in combustion chamber to evaluate material characteristics of rubber insulator and can provide design data to decide its thickness for a new solid rocket motor. The solid rocket motor, which has an average chamber pressure of 770 psia and a burning time of 50 seconds, was tested. The results show that erosion of EPDM insulator is more affected by a gas velocity rather than by the thermal reaction of slag with a high thermal capacity.

Numerical Analysis on the Heat Transfer Characteristics of Syngas Cooling System of an IGCC Process (IGCC 합성가스 냉각 시스템의 열전달 특성 연구)

  • Oh, Junho;Ye, In-soo;Park, Sangbin;Ryu, Changkook;Park, Sungku
    • 한국연소학회:학술대회논문집
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    • 2013.06a
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    • pp.65-68
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    • 2013
  • In a syngas cooling system of coal gasification process, fly slag carried by syngas deposit on the surface of heat exchanger. The deposited materials form a fouling layer with several millimeters thickness, disturbing heat transfer between steam and syngas. This study investigates flow and heat transfer characteristics of syngas in helical coil heat exchanger using computational fluid dynamics under clean and fouled surface condition. Process model were also designed and its results are in good agreement with CFD results.

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A Study on the Application of SAW Process for Thin Plate of 3.2 Thickness in Ship Structure (선체외판부 3.2T 박판에 대한 SAW 용접 적용에 관한 연구)

  • Oh, Chong-In;Yun, Jin-Oh;Lim, Dong-Young;Jeong, Sang-Hoon;Lee, Jeong-Soo
    • Proceedings of the KWS Conference
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    • 2010.05a
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    • pp.51-51
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    • 2010
  • Recently just as in the automobile industry, shipbuilders also try to reduce material consumption and weight in order to keep operating costs as low as possible and improve the speed of production. Naturally industry is ever searching for welding techniques offering higher power, higher productivity and a better quality. Therefore it is important to have a details research based on the various welding process applied to steel and other materials, and to have the ability both to counsel interested companies and to evaluate the feasibility of implementation of this process. Submerged-arc welding (SAW) process is usually used about 20% of shipbuilding. Similar to gas metal arc welding(GMAW), SAW involves formation of an arc between a continuously-fed bare wire electrode and the work-piece. The process uses a flux to generate protective gases and slag, and to add alloying elements to the weld pool and a shielding gas is not required. Prior to welding, a thin layer of flux powder is placed on the work-piece surface. The arc moves along the joint line and as it does so, excess flux is recycled via a hopper. Remaining fused slag layers can be easily removed after welding. As the arc is completely covered by the flux layer, heat loss is extremely low. This produces a thermal efficiency as high as 60% (compared with 25% for manual metal arc). SAW process offers many advantages compared to conventional CO2 welding process. The main advantages of SAW are higher welding speed, facility of workers, less deformation and better than bead shape & strength of welded joint because there is no visible arc light, welding is spatter-free, fully-mechanized or automatic process, high travel speed, and depth of penetration and chemical composition of the deposited weld metal. However it is difficult to application of thin plate according to high heat input. So this paper has been focused on application of the field according to SAW process for thin plate in ship-structures. For this purpose, It has been decided to optimized welding condition by experiments, relationship between welding parameters and bead shapes, mechanical test such as tensile and bending. Also finite element(FE) based numerical comparison of thermal history and welding residual stress in A-grade 3.2 thickness steel of SAW been made in this study. From the result of this study, It makes substantial saving of time and manufacturing cost and raises the quality of product.

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Flexural Behavior of Hwangtoh Concrete Beams with Recycled PET Fiber (재생 PET섬유가 혼입된 황토 콘크리트 보의 휨 거동)

  • Kim, Sung-Bae;Nam, Jin-Won;Yi, Na-Hyun;Kim, Jang-Jay-Ho;Choi, Hong-Shik
    • Journal of the Korea Concrete Institute
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    • v.20 no.5
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    • pp.619-626
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    • 2008
  • There have been numerous studies to develop eco-friendly concrete. The attempt to reduce the amount of cement usage is suggested as one of the solutions for eco-friendly concrete. To reduce the amount of cement usage, the pozzolan-reaction materials such as ground granulated blast furnace slag, fly ash, and meta kaolin are widely used as the mineral admixture. Hwangtoh which deposited broadly in Korea is a well known eco-friendly material and the activated Hwangtoh with pozzolan-reaction can be practically used as a mineral admixture of concrete. Meanwhile, PET fiber made of recycled PET bottle is a type of recycled material, which can be used to control micro cracks in concrete. But the study about concrete mixed with recycled PET fiber is insufficient and the research of Hwangtoh concrete mixed with PET fiber is urgently needed presently. In this study, experiment and analysis flexural behavior of Hwangtoh concrete blended with recycled PET fiber are carried out. The results are discussed in detail.