• Title/Summary/Keyword: Densification Behavior

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Effects of Particle Size of Alumina on Densification Behaviors of Alumina-Talc System During Liquid-Phase Sintering (알루미나-활석계의 액상소결에서 알루미나 입자크기가 치밀화 거동에 미치는 영향)

  • 김호양;이정아;김정주
    • Journal of the Korean Ceramic Society
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    • v.35 no.12
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    • pp.1308-1315
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    • 1998
  • Effects of particle size of alumina on densification behavior during liquid-phase sintering of alumina-talc system were investigated with emphasis on particle rearrangement process. In the case of using coarse alu-mina powder densiication of specimens was rapidly accelerated after formation of liquid phase due to easy particle rearrangement process with addition of talc and increase of sintering temperature. On the contrary when fine alumina powder was used premature densification of alumina matrix region formed before for-mation of liquid phase rigid skeleton structure and then it seemed to inhibit rearrangement process during crease of sintering temperature. As results the densification of specimens using coarse alumina powder was higher than that of the case of using fine one.

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A Study of the Cap Model for Metal and Ceramic Powder under Cold Compaction (냉간 압축 하에서 금속 및 세라믹 분말에 대한 캡 모델의 연구)

  • Lee, Sung-Chul;Kim, Ki-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.11 s.254
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    • pp.1376-1383
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    • 2006
  • Densification behavior of various metal and ceramic powders was investigated under cold compaction. The Cap model was proposed by using the parameters involved in the yield function for sintered metal powder and volumetric strain evolution under cold isostatic pressing. The parameters for ceramic powder can also be obtained from experimental data under triaxial compression. The Cap model was implemented into a finite element program (ABAQUS) to compare with experimental data for densification behavior of various metal and ceramic powders under cold compaction. The agreement between finite element calculations from the Cap model and experimental data is very good for metal and ceramic powder under cold compaction.

Densification behavior of ceramic powder under cold compaction (냉간압축 하에서 세락믹 분말의 치밀화 거동)

  • Choi, Seung-Wan;Kim, Gi-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.22 no.4
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    • pp.924-938
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    • 1998
  • Densification behavior of ceramic powder under cold compaction was investigated. Experimental data were obtained for zirconia powder and alumina powder under triaxial compression with various loading conditions. A special form of the Cap model was proposed from experimental data under triaxial compression for a yield function of ceramic powder. The proposed yield function was inplemented into a finite element program (ABAQUS) to study densification behaviors of zirconia and alumina powders under die compaction. The effect of friction between the powder and die wall was also investigated. Density distributions of powder compacts were measured and compared with finite element results.

Densification behavior and grain growth of zirconia powder compacts at high temperature (지르코니아 분말 성형체의 고온 치밀화 거동과 결정립 성장)

  • Kim, H.G;Kim, K.T
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.8
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    • pp.1175-1187
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    • 1997
  • Densification behavior and grain growth of zirconia powder compacts are investigated under high temperature. Experimental data are obtained for zirconia powder under pressureless sintering, sinter forging and hot isostatic pressing. The constitutive equations by Kwon et al. are used for diffusional creep and grain growth. The constitutive equations by McMeeking and co-workers are also included to study the effect of power-law creep. These constitutive equations are implemented into a finite element program (ABAQUS) to investigate the friction effect during sinter forging and the canning effect during hot isostatic pressing. The agreements between experimental data and finite element results are very good in pressureless sintering and hot isostatic pressing, but not as good in sinter forging.

A Finite Element Analysis for Densification Behavior and Grain Growth of Tool Dteel Powder Compacts (공구강 분말 성형체의 치밀화 거동과 결정립 성장에 관한 유한 요소 해석)

  • 전윤철
    • Journal of Powder Materials
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    • v.4 no.2
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    • pp.90-99
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    • 1997
  • Densification behavior and grain growth of tool steel powder compacts during pressureless sintering, sinter forging, and hot isostatic pressing were investigated. Experimental data were compared with results of finite element calculations by using the constitutive model of Abouaf and co-workers and that of McMeeking and co-workers. Densification and deformation of tool steel powder compacts were studied by implementing power-law creep, diffusional creep, and grain growth into the finite element analysis. The shape change of a powder compact in the container during hot isostatic pressing was also studied. The theoretical models did not agree well with experimental data in sinter forging, however, agreed well with experimental data in hot isostatic pressing.

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Sintering Behavior of 2xxx Series Al alloys with Variation of Sintering Temperature (2xxx Al 합금계 혼합분말의 소결온도에 따른 소결거동)

  • 민경호;김대건;장시영;임태환;김영도
    • Journal of Powder Materials
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    • v.10 no.1
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    • pp.40-45
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    • 2003
  • Sintering behavior of 2xxx series Al alloy was investigated to obtain full densification and sound microstructure. The commercial 2xxx series Al alloy powder. AMB2712, was used as a starting powder. The mixing powder was characterized by using particle size analyzer, SEM and XRD. The optimum compacting pressure was 200 MPa, which was the starting point of the "homogeneous deformation" stage. The powder compacts were sintered at $550~630^{\circ}C$ after burn-off process at $400^{\circ}C$. Swelling phenomenon caused by transient liquid phase sintering was observed below $590^{\circ}C$ of sintering temperature. At $610^{\circ}C$, sintering density was increased by effect of remained liquid phase. Further densification was not observed above $610^{\circ}C$. Therefore, it was determined that the optimum sintering temperature of AMB2712 powder was $610^{\circ}C$.}C$.

The Effect of Sintering Parameters on the Densification Behavior of PM High Speed Steel (분말 고속도공구강의 소결 조건에 따른 치밀화 거동연구)

  • 김용진
    • Journal of Powder Materials
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    • v.1 no.2
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    • pp.190-197
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    • 1994
  • The densification behavior during a sintering of M2 and T15 grade high speed steel powder compacts was reported. Sintered densities over 98% theoretical were achieved by a liquid phase sintering in vacuum for both grades. The optimum sintering temperature range where full densification could be achieved without excessive carbide coarsening and incipient melting was much narrower in M2 than in T15 grade. The sintering response was mainly affected by the type of carbides present. The primary carbides in M2 were identified as $M_6C$ type whereas those in T15 were MC type which provides wider sintering range. The addition of elemental carbon up to 0.3% lowered the optimum sintering temperature for both grades, but had little effect on expanding the sintering range and sintered structure.

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Pressure-Dependent Yield Model for Metallic Powder Mixtures and Their Densification Behavior During Die Compaction as Analyzed by the Finite Element Method (금속분말 혼합체의 압력의존 항복모델과 유한요소법을 이용한 금형압분 공정 시 고형화 해석)

  • Yoon, Seung Chae;Kim, Taek-Soo;Kang, Seung Koo;Kim, Hyoung Seop
    • Korean Journal of Metals and Materials
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    • v.47 no.9
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    • pp.567-572
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    • 2009
  • The densification behaviors of mixtures of copper and steel powders during cold die compaction were investigated. We proposed the pressure-dependent yield function based on the rule of the mixtures of each yield function of a critical relative density type. The constitutive equations were implemented into a finite element program (DEFORM2D) to analyze the densification and deformation behavior of powder mixtures, and the simulated results are in good agreement with the experimental results in reference studies.

Densification and Grain Growth Behavior of MgO and TiO2-doped Alumina (MgO 및 TiO2가 첨가된 알루미나의 치밀화와 입성장 거동)

  • Lee, Jung-A;Kim, Jeong-Joo
    • Journal of the Korean Ceramic Society
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    • v.39 no.11
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    • pp.1083-1089
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    • 2002
  • Densification and grain growth behavior of MgO and -doped alumina ceramics were investigated. MgO was found to inhibit grain growth and to promote densification, but acted to promote grain growth more than densification. The density which showed the maximum shrinkage rate was investigated in the plot of shrinkage rate versus density. The data suggests that the maximum shrinkage rate separates the two kinetic regimes, below the density of maximum shrinkage, the regime associated with densification and above the maxima, the regime associated with the grain growth. The plot exhibits a maximum which shifts to higher temperatures with MgO doping and to lower with doping.

Effect of rubber mold on densification behavior of metal powder during cold isostatic pressing (냉간정수압 하에서 금속분말의 치밀화에 미치는 고무몰드의 영향)

  • Jeong, Jin-Won;Kim, Gi-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.22 no.2
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    • pp.330-342
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    • 1998
  • The effect of rubber mold on densification behavior of pure iron powder was investigated under cold isostatic pressing. The thickness effect of rubber mold was also studied. The elastoplastic constitutive equation based on the yield function of Shima and Oyane was implemented into the finite element program(ABAQUS) to predict compaction responses of metal powder under cold isostatic pressing. The hyperelastic constitutive equation based on Moony-Rivlin and Ogden strain energy potentials was also employed to analyze deformation of rubber mold. The coefficients of the strain energy potentials were obtained from tension and volumetric compression data of rubber. Finite element results were compared with experimental data for densification of pure iron powder under cold isostatic pressing.