• Title/Summary/Keyword: Densification Behavior

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The Fabrication and Their Properties of Zirconia-spinel COmposites by Reaction Sintering (반응소결에 의한 지르코니아-스피넬 복합체의 제조 및 성질)

  • 황규홍;김상모
    • Journal of the Korean Ceramic Society
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    • v.33 no.7
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    • pp.779-784
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    • 1996
  • The spinel/cubic stabilized zirconia composites were fabricated via, The reaction sintering of monoclinic zirco-nia(baddeleyite) added with MgAl powder. During heating Mg and Al were oxidizedfirst and subsequently the oxides formed spinel (MgAl2O4) and finally remained MgO stabilized the zirconia, Because the oxides formed during the oxidation process would have very fine grain size (order of submicron) mainly due to the effects of attrition milling the reaction sintering was more effective in densification and improvement of strength and fracture toughness than conventional sintering with direct addition of MgO. The sintering behavior phase transformation during firing and mechanical properties of sintered body were investigated with emphasis on the relations between spinel formation due to MgAl addition and sintering and mechanical properties.

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Synthesis and Sintering of Cordierite from Metla Alkoxides (II) Sintering (금속 Alkoxide로부터 Cordierite 분말의 합성 및 소결에 관한 연구 (II))

  • 한문희;박금철
    • Journal of the Korean Ceramic Society
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    • v.27 no.6
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    • pp.777-782
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    • 1990
  • The sintering behavior of cordierite powders synthesized using a sol-gel method of metal alkoxides Si(OC2H5)4, Al(OC3H71)3 and Mg(OC2H5)2 was investigated. Densification of the powder compacts fabricated using the precursor powders calcined at 900$^{\circ}C$ for 2hrs was improved over the sintering temperature range of 800 to 980$^{\circ}C$. The powder compacts, fabricated using the calcined precursor powders and sintered at 1300$^{\circ}C$ for 2hrs, showed relative density of 97-98%, 3-point bending strength of 120-140Mpa, KIC of 2.4-3.7 Mpam1/2, and thermal expansion coefficient of 1.48-1.66${\times}$10-6/$^{\circ}C$.

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Sintering Behavior of Ball Milled ${MoSi}_{2}$ Powders (볼밀링한 ${MoSi}_{2}$ 분말의 소결거동)

  • 이승익
    • Journal of Powder Materials
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    • v.3 no.3
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    • pp.167-173
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    • 1996
  • The effect of ball milling on the pressureless sintering of MoSi$_2$ was investigated. Ball milling was conducted at 70 rpm for 72 hours using different balls and vessels: one used tungsten carbide balls in a plastic vessel(referred as B-powder) and the other stainless steel ball in a stainless steel vessel(referred as C- powder). The powder was compacted with 173MPa and subsequently sintered at the temperature range of 1150 $^{\circ}C$ and 1450 $^{\circ}C$ in H$_2$, atmosphere. Sintered density was measured and scanning electron micrograph was observed. Over 90% of the theoretical density was attained at 1250 $^{\circ}C$ within 10 minutes for C-powders, while the similar densification required a sintering temperature of 1450 $^{\circ}C$ for B-powders. Such a difference in sinterability between B and C-powders was discussed in terms of the effect of particle size reduction and activated sintering caused by Ni and/or Fe introduced during ball milling.

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Effect of Ni Content on Activated Sintering of Sub-micron Tungsten Powder Compact (초미립 텅스텐 분말을 이용한 활성소결에서 Ni 함량의 영향)

  • 원동묵;김영한;김영도;문인형
    • Journal of Powder Materials
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    • v.8 no.1
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    • pp.26-34
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    • 2001
  • In the present study, the effect of Ni content on densification and grain growth in Ni doped W compacts was investigated by using the dilatometric analysis. The Ni-doped W compacts with various amount of Ni activator from 0.02 to 0.4 wt% were sintered in hydrogen atmosphere up to 140$0^{\circ}C$. As the amount of Ni and heating rates, the Ni-doped W compacts show a greatly different dilatometric behavior during the sintering. The sintered specimen was densified over 98% of theoretical density by adding only 0.06 wt% Wi in sub-micron W powder and the appropriate heating rate. It was also observed that the microstructure development strongly depended on the change of the Ni amount. In addition, it was found that the critical content of Ni showing large grain growth in microstructure was below 0.1 wt%.

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Spark-Plasma Sintering of Mechanically-alloyed NiAl Powder and Ball-milled (Ni+Al) Powder Mixture (기계적합금화 NiAl 분말과 볼밀혼합된 (Ni+Al) 분말의 방전플라즈마소결)

  • 장영일;김지순;안인섭;김영도;권영순
    • Journal of Powder Materials
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    • v.7 no.3
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    • pp.161-167
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    • 2000
  • Mechanically-alloyed NiAl powder and ball-milled (Ni+Al) powder mixture were sintered by spark-plasma sintering(SPS) process. Mechanical alloying was performed in a horizontal attritor for 20 h with rotation speed of 600 rpm. (Ni+Al) powder mixtures were prepared by ball milling for 1 and 10 h with 120 rpm. Both powders were sintered at $1150^{\circ}C$ for 5 min under $10^{-3}$ torr vacuum with 50 MPa die pressure in a SPS facility. Sintered densities of 97% and 99% were obtained from mechanically-alloyed NiAl powder and (Ni+Al) powder mixture, respectively. The sintered compact of (Ni+Al) powder mixture showed large grain size by a very rapid grain growth, while the grain size of mechanically-alloyed NiAl powder compact after sintering was extremely fine(80 nm). The difference in densification behavior of both powders were discussed.

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Evaluation of Mechanical Properties and Microstructural Behavior of Sintered WC-7.5wt%Co and WC-12wt%Co Cemented Carbides

  • Raihanuzzaman, Rumman Md.;Song, Jun-U;Tak, Byeong-Jin;Hong, Hyeon-Seon;Hong, Sun-Jik
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2011.05a
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    • pp.58.1-58.1
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    • 2011
  • WC-Co and other similar cemented carbides have been widely used as hard materials in industrial cutting tools and as mould metals; and a number of techniques have been applied to improve its microstructural characteristics, hardness and ear resistance. Cobalt is used primarily to facilitate liquid phase sintering and acts as a matrix, i.e. a cementing phase between WC grains. A uniform distribution of metal phase in a ceramic is beneficial for improved mechanical properties of the composite. WC-Co, starting from initial powders, is vastly used for a variety of machining, cutting, drilling, and other applications because of its unique combination of high strength, high hardness, high toughness, and moderate modulus of elasticity, especially with fine grained WC and finely distributed cobalt. In this study, that started with two different compositions of initial powders, WC-7.5wt%Co and WC-12wt%Co with initial powder size being 1~3 ${\mu}m$, magnetic pulsed compaction followed by subsequent vacuum sintering were carried out to produce consolidated preforms. Magnetic Pulsed Compaction (MPC), a very short duration (~600 ${\mu}s$), high pressure (~4 Gpa), high-density preform molding method was used with varied pressure between 0.5 and 3.0 Gpa, in order to reach an initial high density that would help improve the sintering behavior. For both compositions and varied MPC pressure, before and after sintering, changes in microstructural behavior and mechanical properties were analyzed. With proper combination of MPC pressure and sintering, samples were obtained with better mechanical properties, densification and microstructural behavior, and considerably improved than other conventional processes.

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Synthesis and Densification Behavior of Al Doped (La0.8Ca0.2)(Cr0.9Co0.1)O3(LCCC) Ceramics for SOFC Interconnects (SOFC 연결재용 Al이 도핑된 (La0.8Ca0.2)(Cr0.9Co0.1)O3(LCCC)계 세라믹스의 합성 및 치밀화 특성)

  • Lee, Ho-Young;Kang, Bo-Kyung;Lee, Ho-Chang;Heo, Young-Woo;Kim, Jeong-Joo;Kim, Jae-Yuk;Lee, Joon-Hyung
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.25 no.5
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    • pp.392-397
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    • 2012
  • In the $(La_{0.8}Ca_{0.2})(Cr_{0.9}Co_{0.1})O_3$ (LCCC), which has been using as interconnector materials in SOFC, Al ions were substituted for Co because ionic radius of Al is similar to that of Co. Because of the almost identical ionic radius of Al and Co, the substitution was not thought to be affect the tolerance factor of LCCC, and the densification behavior, high temperature electrical conductivity and thermal expansion coefficient were examined as a function of Al concentration. In the cases of the x= 0 and x= 0.02 in $(La_{0.8}Ca_{0.2})(Cr_{0.9}Co_{0.1-x}Al_x)O_3$ (x= 0~0.1), the samples showed the relative densities above ${\geq}95%$ when those were sintered at ${\geq}1,350^{\circ}C$. In the case of the $x{\geq}0.06$ the sintered density deteriorated greatly at lower sintering temperatures. High temperature electrical conductivity of the samples decreased as the content of Al increased. Since the valence state of Al ion is unchangeable, while Cr or Co ions contribute to the electrical conduction by changing those valence states, Al substitution resulted in the decreased electrical conductivity. Al doping of LCCC was an effective way of decreasing the thermal expansion coefficient (TEC).

Characteristics and oxidation behavior of the hybrid-HVOF sprayed $Cr_3C_2$-7wt%(NiCr) coatings depending on $H_2/O_2$ ratio ($H_2/O_2$ 비에 따른 Hybrid HVOF 용사된 $Cr_3C_2$-7wt%(NiCr) 용사층의 특성 및 산화거동)

  • 김병희;서동수
    • Journal of Welding and Joining
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    • v.15 no.4
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    • pp.126-135
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    • 1997
  • $H_2/O_2$ 비에 따른 Hybrid HVOF 용사된 $Cr_3C_2$-7wt%(NiCr) 용사층의 특성 및 산화거동 This study was performed to investigate the influence of fuel/oxygen ratio (F/O=3.2, 3.0, 2.8) on the characteristics and the oxidation behavior of the hybrid-HVOF sprayed $Cr_3C_2$-7wt%NiCr coatings. Decomposition and the oxidation of the $Cr_3C_2$was occured during spraying. The degree of transformation from $Cr_3C_2$to $Cr_7C_3$ was increased with decreasing the F/O ratio. The microstructural differences of the as sprayed coating with F/O ratio can not be distinguished, However, large pores were diminished and then the coatings became dense by heat treatment. Microhardness of the as-sprayed specimen which sprayed with F/O=3.0 condition was hightest ($Hv_{300}$=1140) and the hardness was increased to 1500 after heat treatment at $600^{\circ}C$ for 50hrs in air. It was supposed that hardness was increased due to the formation of $Cr_2O_3$ within $Cr_3C_2$/$Cr_7C_3$matrix and the densification of coating layer during heat treatment. Apparent activation energy for oxidation was varied from 21.2 kcal$mol^{-1}K^{-1}$ to 23.8 kcal$mol^{-1}K^{-1}$ with respect to the F/O ratio. The surface morphology was changed to porous and oxide chusters were grown after oxidation $1000^{\circ}C$ for 50 hours by the aggressive evolution of gas phase ($CrO_3$ and$CO_2$). The oxide cluster was composed of Ni and Cr.

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Effect of softening point of glass frit on the sintering behavior of low-temperature cofitrable glass/ceramic composites (유리 프릿트의 연화점이 저온소성용 글라스/세라믹 복합체의 소결거동에 미치는 영향)

  • 구기덕;오근호
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.8 no.4
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    • pp.619-625
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    • 1998
  • The effect of softening point and glass amount of glass frit on the sintering behavior of low temperature cofirable glass/ceramic composites was studied and according to these results, glass/ceramic composites with high sintered density was fabricated. The density of composites was increased as the glass amount was increased. In case of using the glass with low softening point, the deformation of specimen was occurred though the ratio of the glass amount in the specimen was low. But, in case of using the glass with high softening point, the sintered density of composites was increased in accordance with glass amount. With the specimen of high softening point, the deformation was not happened. Therefore, it was found that the densification was progressed continuously in high glass amount. From the study on the effect of softening point of glass on sintering behavior, the suitable softening point and glass amount for fabrication of glass/ceramic composites can be anticipated. When glass frit with softening point of $790^{\circ}C$ was chosen according to this result, low temperature cofirable glass/ceramic composites with high density (97%) at $900^{\circ}C$ was fabricated.

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A Study on the Behavior of George Massey Immersed Tunnel during Earthquake (지진 시 George Massey 침매터널의 거동에 관한 연구)

  • Park, Sung-Sik;Moon, Hong-Duk
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.28 no.4C
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    • pp.221-230
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    • 2008
  • The George Massey immersed tunnel passes the Fraser River near Vancouver, Western Canada. The tunnel was founded on sandy soils and its behavior during earthquake was analyzed by an effective stress constitutive model called UBCSAND. This model is able to calculate pore pressure rise and resulting tunnel movements due to cyclic loading. Centrifuge tests conducted at Rensselaer Polytechnic Institute (RPI) were used to verify the model performance. The centrifuge tests consisted of 2 models: Model 1 was designed for an original ground condition, Model 2 for a ground improvement by densification. In Model 1, large deformation of the tunnel was observed due to liquefaction of surrounding soil. Because of the densified zones around the tunnel the vertical and horizontal displacements of the tunnel in Model 2 was 50% less than Model 1. Measured excess pore pressures, accelerations, and displacements from centrifuge tests were in close agreement with the predictions of UBCSAND model. Therefore, the model can be used to predict seismic behavior of immersed tunnels on sandy soils and optimize liquefaction remediation methods.