• 제목/요약/키워드: Delamination Life

검색결과 55건 처리시간 0.033초

SHS 공정으로 제조된 MoxW1-xSi2 발열체의 가속수명시험과 고장분석 (Failure Analysis and Accelerated Life Test of MoxW1-xSi2 Haters Fabricated by SHS process)

  • 이동원;이상헌;김용남;이희수;이성철;구상모;오종민
    • 전기전자학회논문지
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    • 제21권3호
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    • pp.252-255
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    • 2017
  • 고온자전합성과 후열처리 공정으로 $Mo_xW_{1-x}Si_2$ 발열체를 제조하였다. $Mo_xW_{1-x}Si_2$ 발열체의 신뢰성을 검증하기 위해 가속수명시험을 수행하였으며, 수명시간을 Minitab 프로그램으로 추정하였다. 또한, 가속수명시험 후의 $Mo_xW_{1-x}Si_2$ 발열체의 고장분석을 전기적과 구조적 특성으로부터 수행하였다. 그 결과, $Mo_xW_{1-x}Si_2$ 발열체의 지배적인 고장 유형은 발열체 내부의 크랙 형성과 $SiO_2$ 보호층의 박리임을 확인하였다.

Fiber optic smart monitoring of concrete beam retrofitted by composite patches

  • Kim, Ki-Soo;Chung, Chul;Lee, Ho-Joon;Kang, Young-Goo;Kim, Hong
    • Structural Engineering and Mechanics
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    • 제17권3_4호
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    • pp.347-356
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    • 2004
  • In order to extend the lifetime of buildings and civil infrastructure, patch type fibrous composite retrofitting materials are widely used. Retrofitted concrete columns and beams gain stiffness and strength, but lose toughness and show brittle failure. Usually, the cracks in concrete structures are visible to the naked eye and the status of the structure in the life cycle is estimated through visual inspections. After retrofitting of the structure, crack visibility is blocked by retrofitted composite materials. Therefore, structural monitoring after retrofitting is indispensable and self diagnosis method with optical fiber sensors is very useful. In this paper, we try to detect the peel out effect and find the strain difference between the main structure and retrofitting patch material when they separate from each other. In the experiment, two fiber optic Bragg grating sensors are applied to the main concrete structure and the patching material separately at the same position. The sensors show coincident behaviors at the initial loading, but different behaviors after a certain load. The test results show the possibility of optical fiber sensor monitoring of beam structures retrofitted by the composite patches.

전자 패키징 소재의 수착 특성화를 통한 신뢰성 평가 (Reliability Evaluation Through Moisture Sorption Characterization of Electronic Packaging Materials)

  • 박희진
    • 대한기계학회논문집A
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    • 제37권9호
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    • pp.1151-1158
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    • 2013
  • 습기 수착 물성은 전자 패키징 장치의 신뢰성에 있어서 층간의 수증기 압력에 의해 공정과정 동안 발생되는 박리 불량의 고장 분석 및 최적의 재료 개발에 있어서 필수적이다. 본 논문에서는 온습도 모델에 따른 전자 패키징 재료의 온도 의존적인 흡습 및 탈습 물성을 변수화 하였고 이에 대한 온도 및 습도의 영향에 대해 고찰하였다. 변수화된 확산성에서 얻어진 확산 활성화 에너지는 등가의 습기 수착 수준을 위한 가속 수명 비율을 결정하고 신뢰 수명 평가에 요구되는 등가의 소요 시험 시간에 미치는 습기 확산성의 영향을 예측할 수 있게 한다. 신뢰성 시험 표준에서 평가된 유연 전자 모듈의 가속 수명비율을 예시하였다.

DED 기술을 이용한 고속도 공구강 M4 분말 적층에 관한 연구 (Study of High Speed Steel AISI M4 Powder Deposition using Direct Energy Deposition Process)

  • 이은미;신광용;이기용;윤희석;심도식
    • 소성∙가공
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    • 제25권6호
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    • pp.353-358
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    • 2016
  • Direct energy deposition (DED) is an additive manufacturing technique that involves the melting of metal powder with a high-powered laser beam and is used to build a variety of components. In recent year, it can be widely used in order to produce hard, wear resistant and/or corrosion resistant surface layers of metallic mechanical parts, such as dies and molds. For the purpose of the hardfacing to achieve high wear resistance and hardness, application of high speed steel (HSS) can be expected to improve the tool life. During the DED process using the high-carbon steel, however, defects (delamination or cracking) can be induced by rapid solidification of the molten powder. Thus, substrate preheating is generally adopted to reduce the deposition defect. While the substrate preheating ensures defect-free deposition, it is important to select the optimal preheating temperature since it also affects the microstructure evolution and mechanical properties. In this study, AISI M4 powder was deposited on the AISI 1045 substrate preheated at different temperatures (room temperature to $500^{\circ}C$). In addition, the micro-hardness distribution, cooling rates, and microstructures of the deposited layers were investigated in order to observe the influence of the substrate preheating on the mechanical and metallurgical properties.

다양한 기판에 형성된 BDD 전극의 폐수처리 특성 (Performance of BDD Electrodes Prepared on Various Substrates for Wastewater Treatment)

  • 권종익;유미영;김서한;송풍근
    • 한국표면공학회지
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    • 제52권2호
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    • pp.53-57
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    • 2019
  • Stability and activity of boron doped diamond (BDD) electrode are key factors for water treatment. In this study, BDD electrodes were prepared on various substrates such as Nb, Si, Ti, and $TiN_x/Ti$ by hot filament chemical vapor deposition (HFCVD) method. BDD/Ti film showed the delamination between BDD and Ti substrate due to the formation of TiC layer caused by diffusion of carbon. On the other hand, $BDD/TiN_x/Ti$ showed remarkably improved stability, compared to BDD/Ti. It was confirmed that $TiN_x$ intermediate layer act as barrier layer for diffusion of carbon. High potential window of 2.8 eV was maintained on the $BDD/TiN_x/Ti$ electrode and, better wastewater treatment capability and longer electrode working life than BDD/Nb, BDD/Si and BDD/Ti were obtained.

Application of ta-C Coating on WC Mold to Molded Glass Lens

  • Lee, Woo-Young;Choi, Ju-hyun
    • Tribology and Lubricants
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    • 제35권2호
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    • pp.106-113
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    • 2019
  • We investigated the application of tetrahedral amorphous carbon (ta-C) coatings to fabricate a glass lens manufactured using a glass molding process (GMP). In this work, ta-C coatings with different thickness (50, 100, 150 and 200 nm) were deposited on a tungsten carbide (WC-Co) mold using the X-bend filter of a filtered cathode vacuum arc. The effects of thickness on mechanical and tribological properties of the coating were studied. These ta-C coatings were characterized by atomic force microscopy, scanning electron microscopy, nano-indentation measurements, Raman spectrometry, Rockwell-C tests, scratch tests and ball on disc tribometer tests. The nano-indentation measurements showed that hardness increased with an increase in coating thickness. In addition, the G-peak position in the Raman spectra analysis was right shifted from 1520 to $1586cm^{-1}$, indicating that the $sp^3$ content increased with increasing thickness of ta-C coatings. The scratch test showed that, compared to other coatings, the 100-nm-thick ta-C coating displayed excellent adhesion strength without delamination. The friction test was carried out in a nitrogen environment using a ball-on-disk tribometer. The 100-nm-thick ta-C coating showed a low friction coefficient of 0.078. When this coating was applied to a GMP, the life time, i.e., shot counts, dramatically increased up to 2,500 counts, in comparison with Ir-Re coating.

Ultimate strength behavior of steel plate-concrete composite slabs: An experimental and theoretical study

  • Wu, Lili;Wang, Hui;Lin, Zhibin
    • Steel and Composite Structures
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    • 제37권6호
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    • pp.741-759
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    • 2020
  • Steel plate-concrete composite slabs provide attractive features, such as more effective loading transfer, and more cost-effective stay-in-place forms, thereby enabling engineers to design more high-performance light structures. Although significant studies in the literatures have been directed toward designing and implementing the steel plate-concrete composite beams, there are limited data available for understanding of the composite slabs. To fill this gap, nine the composite slabs with different variables in this study were tested to unveil the impacts of the critical factors on the ultimate strength behavior. The key information of the findings included sample failure modes, crack pattern, and ultimate strength behavior of the composite slabs under either four-point or three-point loading. Test results showed that the failure modes varied from delamination to shear failures under different design factors. Particularly, the shear stud spacing and thicknesses of the concrete slabs significantly affected their ultimate load-carrying capacities. Moreover, an analytical model of the composite slabs was derived for determining their ultimate load-carrying capacity and was well verified by the experimental data. Further extensive parametric study using the proposed analytical methods was conducted for a more comprehensive investigation of those critical factors in their performance. These findings are expected to help engineers to better understand the structural behavior of the steel plate-concrete composite slabs and to ensure reliability of design and performance throughout their service life.

Modeling cover cracking due to rebar corrosion in RC members

  • Allampallewar, Satish B.;Srividya, A.
    • Structural Engineering and Mechanics
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    • 제30권6호
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    • pp.713-732
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    • 2008
  • Serviceability and durability of the concrete members can be seriously affected by the corrosion of steel rebar. Carbonation front and or chloride ingress can destroy the passive film on rebar and may set the corrosion (oxidation process). Depending on the level of oxidation (expansive corrosion products/rust) damage to the cover concrete takes place in the form of expansion, cracking and spalling or delamination. This makes the concrete unable to develop forces through bond and also become unprotected against further degradation from corrosion; and thus marks the end of service life for corrosion-affected structures. This paper presents an analytical model that predicts the weight loss of steel rebar and the corresponding time from onset of corrosion for the known corrosion rate and thus can be used for the determination of time to cover cracking in corrosion affected RC member. This model uses fully the thick-walled cylinder approach. The gradual crack propagation in radial directions (from inside) is considered when the circumferential tensile stresses at the inner surface of intact concrete have reached the tensile strength of concrete. The analysis is done separately with and without considering the stiffness of reinforcing steel and rust combine along with the assumption of zero residual strength of cracked concrete. The model accounts for the time required for corrosion products to fill a porous zone before they start inducing expansive pressure on the concrete surrounding the steel rebar. The capability of the model to produce the experimental trends is demonstrated by comparing the model's predictions with the results of experimental data published in the literature. The effect of considering the corroded reinforcing steel bar stiffness is demonstrated. A sensitivity analysis has also been carried out to show the influence of the various parameters. It has been found that material properties and their inter-relations significantly influence weight loss of rebar. Time to cover cracking from onset of corrosion for the same weight loss is influenced by corrosion rate and state of oxidation of corrosion product formed. Time to cover cracking from onset of corrosion is useful in making certain decisions pertaining to inspection, repair, rehabilitation, replacement and demolition of RC member/structure in corrosive environment.

피로 손상 모델을 이용한 직조 탄소섬유강화 복합재료의 피로 손상 평가 (Fatigue Damage Evaluation of Woven Carbon-Fiber-Reinforced Composite Materials by Using Fatigue Damage Model)

  • 박홍선;최정훈;구재민;석창성
    • 대한기계학회논문집A
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    • 제34권6호
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    • pp.757-762
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    • 2010
  • 탄소섬유강화 복합재료는 금속재료에 비하여 높은 비강성과 비강도 등의 우수한 기계적 성질을 나타내고 있으며, 이러한 이유로 최근 경량화가 요구되는 항공기용 재료와 자동차용 재료 등으로 그 사용이 급격히 증가하여 금속재를 대체하고 있다. 그러나 대부분의 기계구조물에서는 반복하중에 의한 피로 파손이 주로 발생하고 있다. 그러므로 섬유강화 복합재를 사용한 기계구조물의 내구성을 확보하기 위해서는 이에 대한 피로 해석 및 내구성 평가가 필요하다. 따라서 피로 손상 모델을 이용하여 피로 시험으로부터 구한 손상량을 이용하여 피로손상 누적곡선을 획득하고 해석하였다.

습식스프레이공법으로 타설된 고인성 섬유보강 모르타르(ECC)의 역학적 특성과 보수 성능 (Mechanical and Repair Performance of Sprayed Ductile Fiber Reinforced Cememtitious Composite(ECC))

  • 김윤용
    • 콘크리트학회논문집
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    • 제15권3호
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    • pp.462-469
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    • 2003
  • 본 논문에서는 습식스프레이 공법에 의하여 타설되는 고인성 섬유보강 모르타르(ECC)을 구조물의 보수에 적용함으로써 구조물의 내구성을 증진시키는 효과에 대하여 연구하였다. 이를 위하여 굳지않은 상태에서는 스프레이 공정에 적합한 유동특성을 갖고 있으면서, 굳은 후에는 인장변형경화거동을 나타내는 ECC를 스프레이 공법으로 타설하여 시험체를 제작하여 실험하였다. 실험 결과, 스프레이된 ECC의 역학적 특성(인장 및 휨거동)이 일반적인 타설법에 의하여 제작된 ECC와 거의 일치하는 것으로 나타났으며, 이 때에 ECC의 균열폭은 평균 30${\mu}m$로 제어되었다. 구콘크리트/ECC 합성보의 에너지 흡수능력은 구콘크리트/상용 스프레이 모르타르(PM) 합성보에 비하여 매우 우수한 것으로 나타났으며, 경계면의 부착성능도 양호한 것으로 평가되었다. ECC 고유의 균열제어능력과 더불어 보수된 부재(구콘크리트/ECC 합성보)의 탁월한 휨변형능력, 에너지 흡수능력 등은 구조물의 내구성을 증진하는데 큰 이점으로 작용하게 될 것이다.