• 제목/요약/키워드: Deformation Mechanism

검색결과 781건 처리시간 0.032초

O-링이 장착된 가스압력용기의 밀봉특성에 관한 연구 (A Study on the Sealing Characteristics of O-rings in Gas Pressure Vessel)

  • 김청균;조승현
    • 한국가스학회지
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    • 제7권3호
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    • pp.51-57
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    • 2003
  • 본 논문에서는 압력용기의 밀봉성과 밀접한 관계를 맺고 있는 O-링 그루브 형상의 온도분포와 변형거동 특성에 대한 연구를 수행하고자 한다. 압력용기에 작용하는 온도는 히터에 의해 가열되고, 압력은 가스 압축기에 의해 가압된다. 결국, 압력용기는 제한된 작업기간동 안 높은 압력과 높은 온도를 유지해야 한다 이러한 작동조건에서 압력용기의 가스는 구형 그루브에 설치된 두 개의 O-링에 의해 대기중으로 누출되지 말아야 한다. 유한요소해석 결과에 의하면, 압력용기의 밀봉성을 확보하기 위해서는 메탈 시일 소재의 열적, 기계적 특성이 대단히 우수해야 한다는 사실을 지적하고 있다 즉, 메탈 시일 소재는 높은 열전도 계수와 낮은 기계적 강도를 유지해야 밀봉성을 유지하는데 유리하다. 이러한 소재는 O-링을 설치하는 구형 그루브의 밀봉간극이나 그루브의 폭을 줄여줄 수 있기 때문에 압력용기의 밀봉특성을 향상시키게 된다.

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링 압축시험과 유한요소해석을 이용한 미세성형 공정에서의 마찰특성에 관한 연구 (A Study of Friction in Microfoming Using Ring Compression Tests and Finite Element Analysis)

  • 김홍석;김긍록
    • 대한기계학회논문집A
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    • 제34권10호
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    • pp.1471-1478
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    • 2010
  • 미세성형 공정은 마이크로 크기의 부품 생산에 있어 다양한 재료의 활용, 높은 생산성, 적은 재료의 손실, 고품질 생산을 실현할 수 있는 방법으로 최근 산업계와 학계의 많은 주목을 받고 있다. 하지만 매크로 성형에서 마찰거동을 묘사하기 위한 기존의 모델들은 미세성형에서 많은 오차를 유발하는 것으로 알려져 있다. 따라서 미세성형 공정의 성공적인 개발과 실용화를 위해서는 마찰거동의 크기효과에 대한 심도 있는 연구가 필요하다. 본 연구에서는 다양한 크기의 알루미늄 및 황동 재료를 대상으로 링 압축시험을 실시하여 소재의 크기에 대한 마찰거동의 크기효과를 고찰하였다. 유한요소해석을 이용하여 링 압축 시 접촉면의 마찰력이 링 시편의 변형특성에 미치는 영향을 정량적으로 분석하였다. 또한 미끄럼선장 모델링과 상계해석을 응용한 마찰모델을 활용하여 미세성형에서의 마찰거동 특성을 이론적으로 설명하였다.

Effects of Simultaneous Bending and Heating on Characteristics of Flexible Organic Thin Film Transistors

  • Cho, S.W.;Kim, D.I.;Lee, N.E.
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2013년도 제44회 동계 정기학술대회 초록집
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    • pp.470-470
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    • 2013
  • Recently, active materials such as amorphous silicon (a-Si), poly crystalline silicon (poly-Si), transition metal oxide semiconductors (TMO), and organic semiconductors have been demonstrated for flexible electronics. In order to apply flexible devices on the polymer substrates, all layers should require the characteristic of flexibility as well as the low temperature process. Especially, pentacene thin film transistors (TFTs) have been investigated for probable use in low-cost, large-area, flexible electronic applications such as radio frequency identification (RFID) tags, smart cards, display backplane driver circuits, and sensors. Since pentacene TFTs were studied, their electrical characteristics with varying single variable such as strain, humidity, and temperature have been reported by various groups, which must preferentially be performed in the flexible electronics. For example, the channel mobility of pentacene organic TFTs mainly led to change in device performance under mechanical deformation. While some electrical characteristics like carrier mobility and concentration of organic TFTs were significantly changed at the different temperature. However, there is no study concerning multivariable. Devices actually worked in many different kinds of the environment such as thermal, light, mechanical bending, humidity and various gases. For commercialization, not fewer than two variables of mechanism analysis have to be investigated. Analyzing the phenomenon of shifted characteristics under the change of multivariable may be able to be the importance with developing improved dielectric and encapsulation layer materials. In this study, we have fabricated flexible pentacene TFTs on polymer substrates and observed electrical characteristics of pentacene TFTs exposed to tensile and compressive strains at the different values of temperature like room temperature (RT), 40, 50, $60^{\circ}C$. Effects of bending and heating on the device performance of pentacene TFT will be discussed in detail.

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저온 분사 티타늄 코팅층의 특성 및 적층 거동에 미치는 분말 형상과 분말 예열의 영향 (Effects of Powder Morphology and Powder Preheating on the Properties and Deposition Behavior of Titanium Coating Layer Manufactured by Cold Spraying)

  • 황재남;이명주;김형준;오익현;이기안
    • 한국분말재료학회지
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    • 제19권5호
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    • pp.348-355
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    • 2012
  • Cold spray deposition using Titanium powder was carried out to investigate the effects of powder morphology and powder preheating on the coating properties such as porosity and hardness. The in-flight particle velocity of Ti powder in cold spray process was directly measured using the PIV (particle image velocimetry) equipment. Two types of powders (spherical and irregular ones) were used to manufacture cold sprayed coating layer. The results showed that the irregular morphology particle appeared higher in-flight particle velocity than that of the spherical one under the same process condition. The coating layer using irregular morphology powder represented lower porosity level and higher hardness. Two different preheating conditions (no preheating and preheating at $500^{\circ}C$) were used in the process of cold spraying. The porosity decreased and the hardness increased by conducting preheating at $500^{\circ}C$. It was found that the coating properties using different preheating conditions were dependent not on the particle velocity but on the deformation temperature of particle. The deposition mechanism of particles in cold spray process was also discussed based on the experimental results of in flight-particle velocity.

MA법으로 제조된 Ni기 합금에서 Y2O3 첨가에 따른 인장강도변화와 시효처리 효과 (Variation of Tensile Strength by Addition of Y2O3 and Effect of Aging Treatment in Ni Base Alloy Fabricated by MA Method)

  • 김일호;이원식;고세현;장진만;권숙인
    • 한국분말재료학회지
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    • 제15권1호
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    • pp.23-30
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    • 2008
  • Ni-20Cr-20Fe-5Nb alloy with or without $Y_2O_3$ was manufactured by mechanical alloying process and consolidated by spark plasma sintering (SPS). The grain size of the alloy with $Y_2O_3$ was smaller than that of alloy without $Y_2O_3$ which results from the effect of $Y_2O_3$ suppressing grain growth. The tensile strength at room temperature was increased by the addition of $Y_2O_3$ but decreased abruptly at temperature above $600^{\circ}C$. It seems to result from the change of deformation mechanism due to fine grain size, that is, grain boundary sliding is predominant at above $600^{\circ}C$ while internal dislocation movement is predominant at below $600^{\circ}C$. After conventional heat treatment process of solution treatment and aging, a small amount of ${\delta}(Ni_3Nb)$ phase was formed in Ni-20Cr-20Fe-5Nb alloy while a large amount of ${\gamma}"(Ni_3Nb)$ was formed in Inconel 718 in the previous report. This is due to exhaustion of Nb content by the formation of NbC during consolidation.

마그네슘 합금의 온간 동적재결정 구성방정식 최적화 (Material model optimization for dynamic recrystallization of Mg alloy under elevated forming temperature)

  • 조윤희;윤종헌
    • 한국산학기술학회논문지
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    • 제18권6호
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    • pp.263-268
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    • 2017
  • 상용 마그네슘 합금의 경우, 상온에서 낮은 성형성을 갖기 때문에, 온간 성형 조건 하에서 성형 공정을 수행하는 것이 일반적이다. 마그네슘 합금은 온간 성형 과정 중에 동적 재결정(dynamic recrystallization, DRX)이 발생하여, 초기 결정립 사이즈가 급격하게 작아지며, 내부 전위 밀도가 낮아지게 된다. 이에 따라, 유동 응력 곡선은 세 단계의 복잡한 변형 경화 및 연화 현상을 보이게 된다. 첫 번째 구간에서는 변형률이 증가함에 따라, 가공 경화에 의해 응력이 증가하는 경향을 보이며, 두 번째 구간에서는 동적 재결정 현상에 의한 가공 연화로 응력이 갑작스럽게 감소한다. 세 번째 구간에서는 가공 경화와 가공 연화 사이의 평형에 의해, 응력이 일정하게 나타난다. 본 연구에서는, 성형 온도 $300^{\circ}C$, 변형률 속도는 0.001, 0.1, 1, 10/sec에서 AZ80 합금의 구성 방정식의 18개 변수들을 체계적으로 최적화하며, 유동 곡선의 정확도를 높일 수 있는 방식에 대해 제안하려고 한다. 또한 AZ80외에 AZ61도 추가적으로 최적화여 본 논문에서 제안한 최적화 방식의 성능을 증명하였다.

Coordinated supporting method of gob-side entry retaining in coal mines and a case study with hard roof

  • Liu, X.S.;Ning, J.G.;Tan, Y.L.;Xu, Q.;Fan, D.Y.
    • Geomechanics and Engineering
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    • 제15권6호
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    • pp.1173-1182
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    • 2018
  • The coal wall, gob-side backfill, and gangues in goaf, constitute the support system for Gob-side entry retaining (GER) in coal mines. Reasonably allocating and utilizing their bearing capacities are key scientific and technical issues for the safety and economic benefits of the GER technology. At first, a mechanical model of GER was established and a governing equation for coordinated bearing of the coal-backfill-gangue support system was derived to reveal the coordinated bearing mechanism. Then, considering the bearing characteristics of the coal wall, gob-side backfill and gangues in goaf, their quantitative design methods were proposed, respectively. Next, taking the No. 2201 haulage roadway serving the No. 7 coal seam in Jiangjiawan Mine, China, as an example, the design calculations showed that the strains of both the coal wall and gob-side backfill were larger than their allowable strains and the rotational angle of the lateral main roof was larger than its allowable rotational angle. Finally, flexible-rigid composite supporting technology and roof cutting technology were designed and used. In situ investigations showed that the deformation and failure of surrounding rocks were well controlled and both the coal wall and gob-side backfill remained stable. Taking the coal wall, gob-side backfill and gangues in goaf as a whole system, this research takes full consideration of their bearing properties and provides a quantitative basis for design of the support system.

EMR: An effective method for monitoring and warning of rock burst hazard

  • Song, Dazhao;Wang, Enyuan;Li, Zhonghui;Qiu, Liming;Xu, Zhaoyong
    • Geomechanics and Engineering
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    • 제12권1호
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    • pp.53-69
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    • 2017
  • Rock burst may cause serious casualties and property losses, and how to conduct effective monitoring and warning is the key to avoid this disaster. In this paper, we reviewed both the rock burst mechanism and the principle of using electromagnetic radiation (EMR) from coal rock to monitor and forewarn rock burst, and systematically studied EMR monitored data of 4 rock bursts of Qianqiu Coal Mine, Yima Coal Group, Co. Ltd. Results show that (1) Before rock burst occurrence, there is a breeding process for stress accumulation and energy concentration inside the coal rock mass subject to external stresses, which causes it to crack, emitting a large amount of EMR; when the EMR level reaches a certain intensity, which reveals that deformation and fracture inside the coal rock mass have become serious, rock burst may occur anytime and it's necessary to implement an early warning. (2) Monitored EMR indicators such as its intensity and pulses amount are well and positively correlated before rock bursts occurs, generally showing a rising trend for more than 5 continuous days either slowly or dramatically, and the disaster bursts generally occurs at the lower level within 48 h after reaching its peak intensity. (3) The rank of EMR signals sensitive to rock burst in a descending order is maximum EMR intensity > rate of change in EMR intensity > maximum amount of EMR pulses > rate of change in the amount of EMR pulses.

Nanodispersion-Strengthened Metallic Materials

  • Weissgaerber, Thomas;Sauer, Christa;Kieback, Bernd
    • 한국분말재료학회지
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    • 제9권6호
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    • pp.441-448
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    • 2002
  • Dispersions of non-soluble ceramic particles in a metallic matrix can enhance the strength and heat resistance of materials. With the advent of mechanical alloying it became possible to put the theoretical concept into practice by incorporating very fine particles in a flirty uniform distribution into often oxidation- and corrosion- resistant metal matrices. e.g. superalloys. The present paper will give an overview about the mechanical alloying technique as a dry, high energy ball milling process for producing composite metal powders with a fine controlled microstructure. The common way is milling of a mixture of metallic and nonmetallic powders (e.g. oxides. carbides, nitrides, borides) in a high energy ball mill. The heavy mechanical deformation during milling causes also fracture of the ceramic particles to be distributed homogeneously by further milling. The mechanisms of the process are described. To obtain a homogeneous distribution of nano-sized dispersoids in a more ductile matrix (e.g. aluminium-or copper based alloys) a reaction milling is suitable. Dispersoid can be formed in a solid state reaction by introducing materials that react with the matrix either during milling or during a subsequent heat treatment. The pre-conditions for obtaining high quality materials, which require a homogeneous distribution of small dis-persoids, are: milling behaviour of the ductile phase (Al, Cu) will be improved by the additives (e.g. graphite), homogeneous introduction of the additives into the granules is possible and the additive reacts with the matrix or an alloying element to form hard particles that are inert with respect to the matrix also at elevated temperatures. The mechanism of the in-situ formation of dispersoids is described using copper-based alloys as an example. A comparison between the in-situ formation of dispersoids (TiC) in the copper matrix and the milling of Cu-TiC mixtures is given with respect to the microstructure and properties, obtained.

능동형 대퇴의지 시스템의 설계 및 최적화 연구 (Design and Optimization of Active Transfemoral Prosthesis System)

  • 정진호;이광희;이철희
    • 재활복지공학회논문지
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    • 제8권4호
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    • pp.283-289
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    • 2014
  • 본 논문에서는 능동형 대퇴의지 시스템의 설계 및 최적화에 대한 연구를 진행하였다. 본 연구의 능동형 대퇴의지 시스템은 무릎부의 1 자유도를 통해 슬관절의 움직임을 모사하는데, 실제 다리의 기능을 대체하는 것이므로 사람의 다리 무게와 최대한 유사해야 하며, 경량화가 중요한 요소라고 할 수 있다. 본 연구에서는 기존에 개발된 3-링크 구조의 능동형 의지 시스템의 문제점을 보완하기 위해 기어 구동 방식의 능동형 대퇴의지 시스템을 설계 및 제작하였고, 사용자의 만족감 향상 및 피로도 저감을 위해 최적화를 통한 경량화를 진행하고 유한요소해석을 통해 응력 및 변위 특성을 분석하고 안정성을 검증하였다. 또한 능동형 의지 시스템이 사용자의 보행 의도에 맞추어 작동하기 위해 의지의 인공 발에 스트레인 게이지를 부착하여 보행시 발의 앞, 뒷부분에 각기 다르게 가해지는 하중을 측정, 보행 주기를 판단할 수 있도록 한다. 이 때 스트레인 게이지는 미세한 변형에도 민감하게 반응하므로 유한요소해석을 통해 적절한 부착위치를 결정하고, 실제 제작 및 실험을 통해 안정성 및 보행주기 판단 여부를 검증한다.

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