• Title/Summary/Keyword: Defects

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Construction of Through Transmission Scanning System for Weld Defects Detection of Rail Weld Zone (레일용접부의 용접결함검출을 위한 투과주사시스템의 구축)

  • Yun, In-Sik
    • Journal of the Korean Society of Safety
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    • v.20 no.1 s.69
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    • pp.30-35
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    • 2005
  • This study proposes construction of through transmission for weld defects detection of rail weld zone from ultrasonic signals. For these purposes, the ultrasonic signals for defects(porosity and crack) of weld zone in rails are acquired in the type of time series data and echo strength. 6 lines in the distance amplitude characteristics curve(DACC) indicated damage evaluation standard of weld zone in rails. The acquired ultrasonic signals agree flirty well with the mesured results of reference block and sensitivity block(defect location beam propagation distance, echo strength, etc). The proposed construction of through transmission in this study can be used for weld defects detection of rail weld zone.

Detection of Apple Defects Using Machine Vision (컴퓨터 시각에 의한 사과 결점 검출)

  • 서상룡;성제훈
    • Journal of Biosystems Engineering
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    • v.22 no.2
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    • pp.217-226
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    • 1997
  • This study was to develop a machine vision system to detect and to discriminate 5 kinds of apple surface defectbruise, decay. fleck, worm hole and scar. To detect the defects from an image of apple, thresholding technique was applied to images on various frames (R, G, B, H, S and I) of the color machine vision and an image of near infrared (NIR). To discriminate the detected region of defect, various features of the 5 kind defect regions were extracted from the 4 kinds of images selected above. The features were size of area, roundness, axes length ratio, mean and valiance of pixel values, standard deviation of real part of amplitude spectrum in frequency domain obtained by Fourier transform of pixel data and mean and standard deviation of power spectrum obtained by the same transform of pixel data. Routines to discriminate the defects from the features of image were developed and tested to prove their validity. The test resulted that I-frame and NIR images were the most desirable. Accuracies of the two images to discriminate the defects were noted as 76% and 77%, respectively.

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Redundancy Analysis Simulation for EDS Process (EDS 공정에서 Redundancy Analysis 시뮬레이션)

  • 서준호;이칠기
    • Journal of the Korea Society for Simulation
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    • v.11 no.3
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    • pp.49-58
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    • 2002
  • It takes 2 or 3 months to manufacture memory device. Defect has to exist owing to hundreds of processes. If there are too many defects, the memory has to be rejected. But if there are a few defects, it will be more efficient and cost reducing for the company to use it by repairing. Therefore, laser-repair process is needed for such a reason and redundancy analysis is needed to establish correct target of laser-repair process. The equipment development company had provided the redundancy analysis and each development company had developed and provided separately. So, to analyze the similar type of defects, redundancy analysis time can be very different by the manufacture. The purpose of this research is to strengthen the competitive price and to apply correlation concept in business for reducing the redundancy analysis time to repair the defects

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Analysis of PD Characteristics by Types of Insulation Defects in Power Cables (전력케이블의 절연결함에 따른 부분방전 특성분석)

  • Choi, Jae-Sung;Park, Chan-Yong;Kim, Sun-Jae;Han, Ju-Seop;Kil, Gyung-Suk
    • Proceedings of the KSR Conference
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    • 2009.05a
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    • pp.1977-1983
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    • 2009
  • This paper described partial discharge(PD) patterns depending on types of insulation defects in CNCO-W cable(Concentric Neutral Closs-linked Polyethylene Insulated Polyolefin-Water Proof Sheathed Power Cable). The PD measurement system consists of a coupling network, a detection impedance, and a low noise amplifier. A 16 bit, 250 MS/s data acquisition system was used to analyze PD patterns. To simulate insulation defects in a power cable, a needle with the curvature radius of $10{\mu}m$ was inserted into the insulation part. We measured phase ($\Phi$), magnitude (q), and counts (n) of PD pulse for the defects, and classified PD patterns using the PRPD (phase Resolved Partial Discharge) method. From the analysis of acquired PD signals, we could find that a unique PD pattern is formed according to the types of defect.

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Effects of Large Particles and Filter Size in Central Chemical Supplying(CCS) System for STI-CMP on Light Point Defects (LPDs) (STI-CMP용 세리아 슬러리 공급시스템에서 거대입자와 필터 크기가 Light Point Defects (LPDs)에 미치는 영향)

  • 이명윤;강현구;박진형;박재근;백운규
    • Journal of the Semiconductor & Display Technology
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    • v.3 no.4
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    • pp.45-49
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    • 2004
  • We examined large particles and filter size effects of Central Chemical Supplying (CCS) system for STI-CMP on Light Point Defects (LPDs) after polishing. As manufacturing process recently gets thinner below 0.1 um line width, it is very important to keep down post-CMP micro-scratch and LPDs in case of STI-CMP. Therefore, we must control the size distribution of large particles in a slurry. With optimization of final filter size, CCS system is one of the solutions for this issue. The oxide and nitride CMP tests were accomplished using nano-ceria slurries made by ourselves. The number of large particles in a slurry and the number of LPDs on the wafer surface after CMP were reduced with decrease of the final filter size. Oxide removal rates slightly changed according to the final filter size, showing the good performance of self-made nano ceria slurries.

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Defect Evaluation of Weld Zone in Rails Using Attractor and Distance Amplitude Characteristics Curve (레일 용접부의 결함 검출을 위한 어트랙터의 구성 및 해석에 관한 연구)

  • 윤인식;고준빈;박성두
    • Journal of Welding and Joining
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    • v.18 no.5
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    • pp.77-83
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    • 2000
  • This study proposes the analysis and evaluation method of time series ultrasonic signal using the attractor analysis. Features extracted from time series signal analyze quantitatively characteristics of weld defects. For this purpose, analysis objective in this study is fractal dimension and attractor quadrant feature. Trajectory changes in the attractor indicated a substantial difference in fractal characteristics resulting from distance shifts such as parts of head and flange even though the types of defects are identified. These difference in characteristics of weld defects enables the evaluation of unique characteristics of defects in the weld zone. In quantitative fractal feature extraction, feature values of 3.848 in the case of part of head(crack) and 4.102 in the case of part of web(side hole) and 3.711 in the case of part of flange(crack) were proposed on the basis of fractal dimensions. Proposed attractor analysis and DAC in this study can enhance the precision rate of ultrasonic evaluation for defect signals of rail weld zone such as side hole and crack.

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Assessment of Forming Defects in Hot Backward Extruded Ti-6Al-4V Tubes using Dynamic Materials Model (동적재료모델을 활용한 열간 후방압출된 Ti-6Al-4V튜브의 성형결함 해석)

  • 염종택;심인규;박노광;홍성석;심인옥
    • Transactions of Materials Processing
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    • v.12 no.6
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    • pp.566-571
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    • 2003
  • The metal forming behavior and defect formation in Ti-6Al-4V tube during hot backward extrusion were investigated. Dynamic material model(DMM) including Ziegler's instability criterion was employed to predict the forming defects such as shear band, inner and/or surface cracks. This approach was coupled to the internal variables generated from FE analysis. The simulation results fur the backward extrusion were compared with the experimental observation. The chilling effect and friction indicated a great influence on the deformation mode of the tube and the formation of surface cracks. The formation of forming defects in the extruded tube was attributed to non-uniform distribution of strain, strain rate and temperatures in the extruded tubes for the given test conditions.

An Experimental Study of the Application of the Sound-Intensity Technique on the Detection of Defect in Rolling Bearings (굴림 베어링 요소의 결함 검출시 음향 인텐시티기술적용에 관한 실험적 연구)

  • 차경옥
    • Journal of Advanced Marine Engineering and Technology
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    • v.23 no.4
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    • pp.473-479
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    • 1999
  • The two-microphone sound-intensity technique has been used for the detection of defects in ra-ally loaded ball bearings. The difference in the sound-intensity levels measured for bearings with no defect and for those with intentionally introduced defects of different sizes n heir elements under various operating conditions of loads and speeds is demonstrated. The results show that of an inner-race or ball defect. It is difficult to detect defects at lower speeds. Sound-pressure measurements were also performed for comparison and it shown that the detectability of defects by sound-intensity measurements is better than that by sound-pressure measurements.

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The relationship between minority carrier life time and structural defects in silicon ingot grown with single seed

  • Lee, A-Young;Kim, Young-Kwan
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.25 no.1
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    • pp.13-19
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    • 2015
  • Among the various possible factors affecting the Minority Carrier Life Time (MCLT) of the mc-Si crystal, dislocations formed during the cooling period after solidification were found to be a major element. It was confirmed that other defects such as grain boundary or twin boundary were not determinative defects affecting the MCLT because most of these defects seemed to be formed during the solidification period. With a measurement of total thickness variation (TTV) and bow of the silicon wafers, it was found that residual stress remaining in the mc-Si crystal might be another major factor affecting the MCLT. Thus, it is expected that better quality of mc-Si can be grown when the cooling process right after solidification is carried out as slow as possible.

Automatic Detection Method for Mura Defects on Display Films Using Morphological Image Processing and Labeling

  • Cho, Sung-Je;Lee, Seung-Ho
    • Journal of IKEEE
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    • v.18 no.2
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    • pp.234-239
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    • 2014
  • This paper proposes a new automatic detection method to inspect mura defects on display film surface using morphological image processing and labeling. This automatic detection method for mura defects on display films comprises 3 phases of preprocessing with morphological image processing, Gabor filtering, and labeling. Since distorted results could be obtained with the presence of non-uniform illumination, preprocessing step reduces illumination components using morphological image processing. In Gabor filtering, mura images are created with binary coded mura components using Gabor filters. Subsequently, labeling is a final phase of finding the mura defect area using the difference between large mura defects and values in the periphery. To evaluate the accuracy of the proposed detection method, detection rate was assessed by applying the method in 200 display film samples. As a result, the detection rate was high at about 95.5%. Moreover, the study was able to acquire reliable results using the Semu index for luminance mura in image quality inspection.