• Title/Summary/Keyword: Defect propagation

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An Experimental Study on the Defect Detection for the Steam Heating Drum Journal (증기 가열 드럼 저널부의 결함 검출에 대한 실험적 연구)

  • Suh, Nam-kyu;Chang, Tae-Hyun;Lee, Jae-do
    • Journal of the Korean Society of Industry Convergence
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    • v.7 no.1
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    • pp.69-82
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    • 2004
  • Recently, in the food, paper, steel and plastic industries, plate or sheet type products have been produced by the rolling drum. Steam heating drums are introduced into plastic products facilities in order to keep the density, microstructure, and strength of material uniformly. The drum journal can not help being concentrated by stresses due to the bending and torsion. Especially the drum, heated by high pressure steam, might be exposed in the steam leakage accident. First of all, the stresses on the steam drum journal are to be analyzed, and a case study proper to the subject was performed with a scraped journal, in order to investigate the failure characteristics as well as the initiation and propagation of fatigue cracks, and most probable circumstances of crack initiation. As the result of this study, it is suggested that newly installed drum journal be thoroughly inspected at the next periodic maintenance intervals for evidence of cracking, the microstructure examination and hardness measurements to prevent steam drum from the failure accident.

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A Study on the PID controller auto-tuning using neural network learning (신경망 학습을 이용한 PID제어기 자동동조에 관한 연구)

  • Cho, Hyun-Seob;Oh, Myoung-Kwan
    • Proceedings of the KAIS Fall Conference
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    • 2009.05a
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    • pp.458-460
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    • 2009
  • The parameters of PID controller should be readjusted whenever system character change. In spite of a rapid development of control theory, this work needs much time and effort of expert. In this paper, to resolve this defect, after the sample of parameters in the changeable limits of system character is obtained, these parametrs are used as desired values of back propagation learning algorithm, also neural network auto tuner for PID controller is proposed by determing the optimum structure of neural network. Simulation results demonstrate that auto-tuning proper to system character can work well.

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Construction of Through Transmission Scanning System for Weld Defects Detection of Rail Weld Zone (레일용접부의 용접결함검출을 위한 투과주사시스템의 구축)

  • Yun, In-Sik
    • Journal of the Korean Society of Safety
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    • v.20 no.1 s.69
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    • pp.30-35
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    • 2005
  • This study proposes construction of through transmission for weld defects detection of rail weld zone from ultrasonic signals. For these purposes, the ultrasonic signals for defects(porosity and crack) of weld zone in rails are acquired in the type of time series data and echo strength. 6 lines in the distance amplitude characteristics curve(DACC) indicated damage evaluation standard of weld zone in rails. The acquired ultrasonic signals agree flirty well with the mesured results of reference block and sensitivity block(defect location beam propagation distance, echo strength, etc). The proposed construction of through transmission in this study can be used for weld defects detection of rail weld zone.

Air-guiding photonic crystal waveguides for terahertz radiation (테라헤르츠용 공기유도 광결정 도파로)

  • Cho, Min-Su;Park, Hong-Kyu;Han, Youn-Ho;Han, Heak-Wook
    • Proceedings of the IEEK Conference
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    • 2006.06a
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    • pp.69-70
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    • 2006
  • Air-guided single-mode propagation of THz radiation in a photonic crystal waveguide (PCW) has been experimentally demonstrated for the first time. The PCW has been fabricated by introducing an air defect at the center of an air/Si 1D photonic crystal. By using a THz time-domain spectroscopic technique, we have experimentally shown that the guiding mechanism of the air-guiding PCW is the photonic bandgap effect.

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Sensor placement strategy for high quality sensing in machine health monitoring

  • Gao, Robert X.;Wang, Changting;Sheng, Shuangwen
    • Smart Structures and Systems
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    • v.1 no.2
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    • pp.121-140
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    • 2005
  • This paper presents a systematic investigation of the effect of sensor location on the data quality and subsequently, on the effectiveness of machine health monitoring. Based on an analysis of the signal propagation process from the defect location to the sensor, numerical simulations using finite element modeling were conducted on a bearing test bed to determine the signal strength at several representative sensor locations. The results showed that placing sensors closely to the machine component being monitored is critical to achieving high signal-to-noise ratio, thus improving the data quality. Using millimeter-sized piezoceramic plates, the obtained results were evaluated experimentally. A comparison with a set of commercial vibration sensors verified the developed structural dynamics-based sensor placement strategy. It further demonstrated that the proposed shock wave-based sensing technique provided an effective alternative to vibration measurement, while requiring less space for sensor installation.

Post-processor Simulator Construction of Ultrasonic Signals for Integrity Evaluation of Railway Truck (대차 프레임의 건전성평가를 위한 초음파신호 후처리기 시뮬레이터 구축)

  • 이규배;윤인식
    • Journal of the Korean Society for Railway
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    • v.5 no.2
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    • pp.55-60
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    • 2002
  • This study proposes the post-processor simulator construction of ultrasonic signal for integrity evaluation of railway truck. For these purposes, the ultrasonic signals for defects(crack) of weld zone in frames are acquired in the type of time series data and echo strength. The detection of the natural defects in railway truck is performed using the characteristics of echodynamic pattern in ultrasonic signal. The constructed post-processor simulator agree fairly well with the measured results of test block(defect location, beam propagation distance, echo strength, etc). Proposed post-processor simulator construction of ultrasonic in this study can be used for the integrity evaluation of railway truck.

The Effect of Inlet Distortion on a Centrifugal Compressor (입구 불균일 유동에 의한 원심압축기 스톨에 관한 실험적 연구)

  • Park, Jae-Hyoung;Kang, Shin-Hyoung
    • 유체기계공업학회:학술대회논문집
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    • 2003.12a
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    • pp.476-481
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    • 2003
  • In this paper, the effect of circumferential inlet distortion on performance and stall has been experimentally investigated in a high-speed centrifugal compressor, comparing distorted cases with undistorted one. The performance of compressor was slightly deteriorated by defect of inlet static pressure which is caused by the circumferential inlet distortion. As stall was fully developed the inlet distortion did not affect the number of stall cell and the propagation velocity. It also did not affect stall inception at 40,000 and 50,000 rpm. However stall occurred at the lower flow rate for distorted flow at 60,000 rpm. For 50,000 rpm a unexpected phenomenon occurred : stall occurred first and then it disappeared.

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VISUALIZATION OF INTERNAL DEFECTS IN PLATE-TYPE NUCLEAR FUEL BY USING NONCONTACT OPTICAL INTERFEROMETRY

  • Park, Seung-Kyu;Park, Nak-Gyu;Baik, Sung-Hoon;Kang, Young-June
    • Nuclear Engineering and Technology
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    • v.45 no.3
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    • pp.361-366
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    • 2013
  • An imaging technique to visualize the internal defects in a plate-type nuclear fuel specimen was developed by using an active optical interferometer for a nondestructive quality inspection. A periodic thermal wave having a sinusoidal intensity pattern induced a periodical strain variation for the specimen. The varying strain image was acquired using an optical laser interferometer. The strain distribution over the internal defects will be distorted in an acquired strain image because a part of the thermal wave will be reflected from these defects during propagation. In this paper, internal defects were efficiently visualized by sequentially accumulating the extracted defect components. The experimental results confirmed that the developed visualization system can be a valuable tool to detect the internal defects in plate-type nuclear fuel.

The Integrity Evaluation of weld zone in railway rails Using Neural Network (신경회로망을 이용한 철도레일 용접부의 건전성평가)

  • 윤인식;임미섭
    • Journal of the Korean Society for Railway
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    • v.6 no.2
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    • pp.81-86
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    • 2003
  • This study proposes the neural network simulator for the integrity evaluation of weld zone in railway rails. For these purposes, the ultrasonic signals for defects(crack) of weld zone in frames are acquired in the type of time series data and echo strength. The detection of the natural defects in railway truck is performed using the characteristics of echodynamic pattern in ultrasonic signal. And then their applications evaluated feature extraction based on the time-frequency-attractor domain(peak to peak, rise time, rise slope, fall time, fall slope, pulse duration, power spectrum, and bandwidth) and attractor characteristics (fractal dimension and attractor quadrant) etc. The constructed neural network simulator agrees fairly well with the measured results of test block(defect location, beam propagation distance, echo strength, etc). The Proposed neural network simulator in this study can be used for the integrity evaluation of weld zone in railway rails.

Metallurgical Failure Analysis on a Suspension Clamp in 154kV Electric Power Transmission Tower

  • Lee, Jaehong;Jung, Nam-gun
    • KEPCO Journal on Electric Power and Energy
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    • v.7 no.2
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    • pp.237-240
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    • 2021
  • Failure of a suspension clamp made of hot dip galvanized cast iron in 154kV transmission tower was investigated. Metallurgical analysis of a crack of the clamp was performed using a digital microscope, an optical microscope, and a scanning electron microscope. It was revealed that the crack surface was covered by continuous zinc layer. Distinctive casting skin was found underneath both the outer surface and crack surface. The result showed that pre-existing crack had been formed in the fabrication, and liquid metal embrittlement during hot dip galvanization may assist crack propagation.