• Title/Summary/Keyword: Defect inspection

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NDE Inspecting Techniques for Wind Turbine Blades Using Terahertz Waves (테라헤르츠파를 이용한 풍력터빈 블레이드 NDE 탐상 평가기법)

  • Im, Kwang-Hee;Kim, Sun-Kyu;Jung, Jong-An;Cho, Young-Tae;Woo, Yong-Deuck
    • Journal of Advanced Engineering and Technology
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    • v.11 no.4
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    • pp.245-251
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    • 2018
  • Terahertz waves (T-ray) was extensively studied for the NDE (nondestructive evaluation) of characterization of trailing edges for a use of turbines composed with composite materials. The used NDE system were consisted of both CW(Continuous wave) and TDS (Time domain spectroscopy). The FRP composites were utilized for two kinds of both trailing edges of wind energy (non-conducting polymeric composites) and carbon fiber composites with conducting properties. The signals of T-ray in the TDS (Time domain spectroscopy) mode resembles almost that of ultrasound waves; however, a terahertz pulse could not penetrate a material with conductivity unlike ultrasound. Also, a method was suggested to obtain the "n" in the materials, which is called the refractive index (n). The data of refractive index (n) could be solved for the trailing edges. The trailing edges were scanned for characterization and inspection. C-scan and B-scan images were obtained and best optimal NDE techniques were suggested for complicated geometry samples by terahertz radiation. Especially, it is found that the defect image of T-ray corresponded with defect locations for the trailing edges of wind mill.

Atypical proliferative nodule in congenital melanocytic nevus with dural invasion: a case report

  • Jung, Jae Hoon;Jang, Kee-Taek;Kim, Ara;Lim, So Young
    • Archives of Craniofacial Surgery
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    • v.20 no.2
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    • pp.139-143
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    • 2019
  • Here we report a case of a focal atypical proliferative nodule (PN) arising from a congenital melanocytic nevus (CMN). Diagnosis was challenging because it had both benign and malignant clinical features. Unusual histopathology, immunohistochemistry, and intraoperative findings of this atypical PN are discussed. A 5-year-old girl was admitted for a congenital $5{\times}5cm$ sized scalp mass. This hemangioma-like soft mass showed biphasic characteristics such as a slow, gradual, and benign increase in size but worrisome dural invasion with cranial bone defect. We removed the scalp mass with clear resection margins. Interoperatively, we found that the cranial bone defect had already filled. Histopathologic examination showed CMN with focal atypical PN. The nodule showed sharp demarcation and cellular pleomorphism. However, in immunohistochemical study, Ki-67 proliferation index and expression levels of protein S-100 and Melan-A were very low. These were unusual findings of atypical PNs. Despite her worrisome preoperative radiologic features, she showed an indolent clinical course compatible with previously reported biologic behavior. The patient underwent follow-up inspection with magnetic resonance imaging every 6 months for up to 3 years. The nodule appeared to be stationary at the last visit.

Technology for the Detection of Corrosion Defects in Buried Pipes of Nuclear Power Plants with 3D FEM (3D 유한요소법을 이용한 원전 매설배관 부식결함 탐상기술 개발)

  • Kim, Jae-Won;Lim, Bu-Taek;Park, Heung-Bae;Chang, Hyun-Young
    • Corrosion Science and Technology
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    • v.17 no.6
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    • pp.292-300
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    • 2018
  • The modeling of 3D finite elements based on CAD data has been used to detect sites of corrosion defects in buried pipes. The results generated sophisticated profiles of electrolytic potential and vectors of current distributions on the earth surface. To identify the location of defects in buried pipes, the current distribution on the earth surface was projected to a plane of incidence that was identical to the pipe locations. The locations of minimum electrolytic potential value were found. The results show adequate match between the locations of real and expected defects based on modeling. In addition, the defect size can be calculated by integrating the current density curve. The results show that the defect sizes were $0.74m^2$ and $0.69m^2$, respectively. This technology may represent a breakthrough in the detection of indirect damage in various cases involving multiple defects in size and shape, complex/cross pipe systems, multiple anodes and stray current.

A Gating System Design to Reduce the Gas Porosity for Die Casting Mobile Device (다이캐스팅 모바일 기기의 기공결함 감소를 위한 유동구조 설계)

  • Jang, Jeong Hui;Kim, Jun Hyung;Han, Chul Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.2
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    • pp.86-92
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    • 2021
  • Usually, the die-cast components used in small mobile devices require finishing processes, such as computer numerically controlled coating. In such cases, porosity is the most important defect. The shape of the molten aluminum that passes through the runner and gate in a mold is the one of the factors that influences gas porosity. To define the spurt index, which numerically indicates the shape of molten aluminum after the gate, Reynolds number and Ohnesorge number are used. Before die fabrication, computer-aided engineering analysis is performed to optimize the filling pattern. Finally, X-ray and surface inspection are performed after casting and machining to evaluate how the spurt index affects porosity and other product parameters. Based on the results obtained herein, a new gating system design process is suggested.

A machine-vision based inspection system for non-transparent and high-reflectance substrate (머신 비전을 이용한 불투명/고반사율 기판 검사 시스템)

  • Yeo, Kyeong-Min;Seo, Jung-Woo;Lee, Suk-Won;Yi, June-Ho
    • Proceedings of the Korea Information Processing Society Conference
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    • 2010.04a
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    • pp.369-372
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    • 2010
  • 평판 디스플레이(flat panel display)의 크기가 커짐에 따라 다양한 기판을 이용한 제조 방법이 개발되고 있다. 디스플레이 제조 공정 중 기판의 결함을 찾아서 분류하는 검사 시스템은 최종 제품의 품질을 결정하는 매우 중요한 부분이다. 본 연구는 머신비전 기술을 이용하여 불투명하고 반사율이 높은 기판 표면의 결함을 찾아내고, 이 결함을 스크래치(scratch), 흑결함(dark defect), 백결함(white defect)으로 분류하는 장치를 구현하는데 목적이 있다. 이를 구현하기 위해 본 논문에서는 정밀 스테이지(stage)와 라인 카메라(line CCD camera)을 이용한 광학계를 활용하여 검사 시스템을 구현하였다. 구축된 시스템을 이용하여 취득한 이미지를 12 개의 영역으로 등분하여 각각의 국부 영역에 대한 문턱값 연산(thresholding)을 적용함으로써 조명의 불균일을 의한 검출 에러율을 획기적으로 낮추었다. 간단한 컴퓨터비전 알고리듬의 채용으로도 검사 시스템의 구현이 가능함을 보였다.

A Study on Image Annotation Automation Process using SHAP for Defect Detection (SHAP를 이용한 이미지 어노테이션 자동화 프로세스 연구)

  • Jin Hyeong Jung;Hyun Su Sim;Yong Soo Kim
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.46 no.1
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    • pp.76-83
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    • 2023
  • Recently, the development of computer vision with deep learning has made object detection using images applicable to diverse fields, such as medical care, manufacturing, and transportation. The manufacturing industry is saving time and money by applying computer vision technology to detect defects or issues that may occur during the manufacturing and inspection process. Annotations of collected images and their location information are required for computer vision technology. However, manually labeling large amounts of images is time-consuming, expensive, and can vary among workers, which may affect annotation quality and cause inaccurate performance. This paper proposes a process that can automatically collect annotations and location information for images using eXplainable AI, without manual annotation. If applied to the manufacturing industry, this process is thought to save the time and cost required for image annotation collection and collect relatively high-quality annotation information.

Signal Analysis of Eddy Current Test Using T/R Coil Probe for Inspection of Steam Generator Tube in NPP (T/R코일프로브를 이용한 원전 SG세관 검사의 와전류탐상 신호해석)

  • Lim, Geon-Gyu;Lee, Hyang-Beom
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.22 no.4
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    • pp.159-165
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    • 2008
  • In this paper the signal analysis of eddy current test using transmit-receive(T/R) pancake coil of ECT array probe using electromagnetic finite element method(FEM) is performed. For characteristics analysis, the notch defect is used. The depth of defect is 40[%] of steam generator tube thickness, and inside defect and outside defect are used as simulation examples. The signal analysis is performed according to the variation of receive coil position. The receive coil is positioned $0[^{\circ}]$, $30[^{\circ}]$, $60[^{\circ}]$, $90[^{\circ}]$ of circumferential position of transmit coil. To obtain e electromagnetic characteristics of robes, the governing equation is derived from Maxwell's equations, and the problem is solved using the 3-dimensional finite element method. The signal magnitude of inside defect is bigger than that of outside defect, and the signal difference can be seen according to the variation of position of receive coil. The experimental signal and numerical signal of ASME standard tube show similar results. The results in this paper can be helpful when the ECT signals from ECT array probe are evaluated and analyzed.

Characteristics of defect on segmental lining of TBM tunnel in operational subway (운용중인 국내 지하철 TBM터널의 세그먼트라이닝 결함특성 분석)

  • Choo, Jinho;Lee, DongHun;Noh, EunChul
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.24 no.1
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    • pp.109-128
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    • 2022
  • The precise inspection for safety and diagnosis (PISD) of tunnel has been conducted by the special act on safety control of public structures. However, the present assessment for the segmental lining of TBM tunnel has limitation such as: NDTs for integrity, segmental configuration for field inspection, and consideration for jacking system. Even if the number of TBM tunnel is less than 1% of enrolled facility in FMS, more attention to maintenance should be necessary due to its usage such as multi-use facility and national important facility. Compared to NATM tunnel, excavated by drilling and blasting and then installed lining by cast-in-place within 6~12 m, TBM tunnel is cut out ground by disk and cutter-bit and then assembled 7 pieces of precast segment, 1.2~1.4 m wide. Different features of design, construction, and maintenance should be considered to be more exact evaluation of TBM tunnel. The characteristics of defect is categorized and analyzed with 11 operational TBM tunnels in domestic subway. To be more comprehend various particular defects, foreign studies have been also adapted. Crack and leakage are categorized in 7 patterns. Breakage/spalling and corrosion are also grouped into 3 patterns. Patterned defects or damages are fed back in design, construction, and are useful guidelines for maintenance stage in future.

A Basic Study on Eddy Current Testing of End-Cap Welds (봉단 용접부 와전류탐상의 기초적인 연구)

  • Suh, D.M.;Sim, K.S.;Kwon, W.J.;Kim, J.H.;Park, C.H.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.18 no.2
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    • pp.85-91
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    • 1998
  • In nuclear fuel manufacturing process, end-closure welding has long been recognized as requiring very high integrity. In this basic study, ECT(eddy current testing) method for end-closure welding has been developed to detect end cap weld discontinuities for nuclear fuel safety. In order to improve the inspection reliability, the maximum scanning speed and the maximum frequency is investigated for end-closure welding inspection. The bandpass filter(0-250Hz) is used for removing noise effects. This study shows that ECT method is effective and sensitive for the detection of small defect(0.35mm diameter).

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Development of Phased Array Ultrasonic Testing Technique for Nuclear Power Plant Cast Piping Weld (원자력발전소 주조 배관 용접부 위상배열 초음파검사 기술 개발)

  • Yoon, Byungsik;Yang, Seunghan;Kim, Yongsik
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.6 no.1
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    • pp.16-22
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    • 2010
  • Cast austenitic stainless steel(CASS) is used in the primary cooling piping system of nuclear power plant for it's relative low cost, corrosion resistance and easy of welding. However, the coarse-grain structure of cast austenitic stainless steel can strongly affect the inspectability of ultrasonic testing. The major problems encountered during inspection are beam skewing, high attenuation and high background noise of CASS component. So far, the best inspection performance involving CASS components have been achieved using low frequency TRL(Transmitter/Receiver side-by-side L wave) angle beam probe. But TRL technique could not detect shallow defect and it contains an uncertainty for sizing capability. Currently, most of researchers are studying to overcome these challenge issue. In this study, low-frequency phased array TRL technique used to detect and sizing the flaws in CF8A cast austenitic stainless steel.As conclusion, we could detect and size not only axial flaw but also circumferential flaw using low frequency phased array technique.

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