• 제목/요약/키워드: Defect formation

검색결과 665건 처리시간 0.025초

단결정 실리콘 잉곳 결정성장 속도에 따른 고-액 경계면 형성 및 Defect 최적화 (Melt-Crystal Interface Shape Formation by Crystal Growth Rate and Defect Optimization in Single Crystal Silicon Ingot)

  • 전혜준;박주홍;블라디미르 아르테미예프;정재학
    • Current Photovoltaic Research
    • /
    • 제8권1호
    • /
    • pp.17-26
    • /
    • 2020
  • It is clear that monocrystalline Silicon (Si) ingots are the key raw material for semiconductors devices. In the present industries markets, most of monocrystalline Silicon (Si) ingots are made by Czochralski Process due to their advantages with low production cost and the big crystal diameters in comparison with other manufacturing process such as Float-Zone technique. However, the disadvantage of Czochralski Process is the presence of impurities such as oxygen or carbon from the quartz and graphite crucible which later will resulted in defects and then lowering the efficiency of Si wafer. The heat transfer plays an important role in the formation of Si ingots. However, the heat transfer generates convection in Si molten state which induces the defects in Si crystal. In this study, a crystal growth simulation software was used to optimize the Si crystal growth process. The furnace and system design were modified. The results showed the melt-crystal interface shape can affect the Si crystal growth rate and defect points. In this study, the defect points and desired interface shape were controlled by specific crystal growth rate condition.

펄스 Nd:YAG 레이저를 이용한 모터용 스테이터 적층코어의 용접특성 [II] - 용접결함의 형성 메커니즘 규명 - (The Weldability of Laminated Stator Core for Motor by Pulsed Nd:YAG Laser [II] - Investigation of Mechanism on Formation of Weld Defect -)

  • 김종도;길병래;이창제
    • Journal of Advanced Marine Engineering and Technology
    • /
    • 제30권5호
    • /
    • pp.636-644
    • /
    • 2006
  • Recently, there were some successful examples that the laser welding was introduced into production line. However, the spread of laser welding is not sufficient in many industries. There are several reasons why it is difficult to penetrate the laser welding into production lines. Because it is different from reflection, absorption and permeation of laser beam according to material and surface condition. Moreover, there are significant problems in processing such as absorption and scattering of beam by the induced plasma or plume. Therefore, understanding of mechanism on formation of weld defect in laser welding of the laminated core for motor is very important. In this paper, it was analyzed in terms of materials which was source of defect in laser welding and conventional arc welding. As a results of analysis, insulation coating film of the laminated core was judged to main factor of weld defect. it could be well aware as tracing carbon volume, and it was deduced that weld defect by insulation coating film was caused by difference of mechanism between the two heat sources.

Laminar Flamelet Model을 이용한 비예혼합 난류제트화염의 연소과정 및 NO 생성 해석 (Laminar Flamelet Modeling of Combustion Processes and NO Formation in Nonpremixed Turbulent Jet Flames)

  • 김성구;김후중;김용모
    • 한국연소학회지
    • /
    • 제4권2호
    • /
    • pp.51-62
    • /
    • 1999
  • NOx formation in turbulent flames is strongly coupled with temperature, superequilibrium concentration of O radical, and residence time. This implies that in order to accurately predict NO level, it is necessary to develop sophisticated models able to account for the complex turbulent combustion processes including turbulence/chemistry interaction and radiative heat transfer. The present study numerically investigates the turbulent nonpremixed hydrogen jet flames using the laminar flamelet model. Flamelet library is constructed by solving the modified Peters equations and the turbulent combustion model is extended to nonadiabatic flame by introducing the enthalpy defect. The effects of turbulent fluctuation are taken into account by the presumed joint PDFs for mixture fraction, scalar dissipation rate, and enthalpy defect. The predictive capability of the present model has been validated against the detailed experimental data. Effects of nonequilibrium chemistry and radiative heat loss on the thermal NO formation are discussed in detail.

  • PDF

Laminar Flamelet Model을 이용한 비예혼합 난류제트화염의 연소과정 및 NO 생성 해석 (Laminar Flamelet Modeling of Combustion Processes and NO Formation in Nonpremixed Turbulent Jet Flames)

  • 김성구;김후중;김용모
    • 한국연소학회:학술대회논문집
    • /
    • 한국연소학회 1999년도 제19회 KOSCO SYMPOSIUM 논문집
    • /
    • pp.93-104
    • /
    • 1999
  • NOx formation in turbulent flames is strongly coupled with temperature, superequilibrium concentration of O radical, and residence time. This implies that in order to accurately predict NO level, it is necessary to develop sophisticated models able to account for the complex turbulent combustion processes including turbulence/chemistry interaction and radiative heat transfer. The present study numerically investigates the turbulent nonpremixed hydrogen jet flames using the laminar flamelet model. Flamelet library is constructed by solving the modified Peters equations and the turbulent combustion model is extended to nonadiabatic flame by introducing the enthalpy defect. The effects of turbulent fluctuation are taken into account by the presumed joint PDFs for mixture fraction, scalar dissipation rate, and enthalpy defect. The predictive capability of the present model has been validated against the detailed experimental data. Effects of nonequilibrium chemistry and radiative heat loss on the thermal NO formation are discussed in detail.

  • PDF

Weld Defect Formation Phenomena during High Frequency Electric Resistance Welding

  • Choi, Jae-Ho;Chang, Young-Seup;Kim, Yong-Seog
    • Journal of Welding and Joining
    • /
    • 제19권3호
    • /
    • pp.267-273
    • /
    • 2001
  • In this study, welding phenomena involved in formation of penetrators during high frequency electric resistance welding were investigated. High speed cinematography of the process revealer that a molten bridge between neighboring skelp edges forms at apex point and travels along narrow gap toward to welding point at a speed ranging from 100 to 400 m/min. The bridge while moving along the narrow gap swept away oxide containing molten metal from the gap, providing oxide-free surface for a forge-welding at upsetting stand frequency of the budge formation, travel distance and speed of the bridge were affected by the heat input rate into strip. The travel distance and its standard deviation were found to have a strong relationship with the weld defect density. Based on the observation, a new mechanism of the penetrator formation during HF ERW process is proposed.

  • PDF

백서에서 흡수성막과 탈회동결건조골을 이용한 두개골결손부의 골재생 (GUIDED BONE REGENERATION OF CALVARIAL BONE DEFECTS USING BIOABSORBABLE MEMBRANE AND DEMINERALIZED FREEZE DRIED BONE IN RATS)

  • 김수민;여환호;김수관;임성철
    • Journal of the Korean Association of Oral and Maxillofacial Surgeons
    • /
    • 제28권4호
    • /
    • pp.290-301
    • /
    • 2002
  • The purpose of this study was to evaluate new bone formation and healing process in rat calvarial bone defects using $BioMesh^{(R)}$. membrane and DFDB. Forty eight rats divided equally into 4 groups of 1 control group and 3 experimental groups. Standardized transosseous circular calvarial defects (8 mm in diameter) were made midparietally. In the control group, the defect was only covered with the soft tissue flap. In the experimental group 1, it was filled with DFDB only, in the experimental group 2, it was covered $BioMesh^{(R)}$. membrane only, and in the experimental group 3, it was filled DFDB and covered with membrane. At the postoperative 1, 2, 4, 8 weeks, rats were sacrificed and histologic and histomorphometric analysis were performed. These results were as follows. In histomorphometric analysis, It showed the greatest amount of new bone formation through experimental in the experimental group 3 (P<0.001). The amount of new bone formation at the central portion of the defect was greater in the experimental group 3 than experimental group 2. $BioMesh^{(R)}$. membrane began to resorb at 1 week and resorbed almost completely at 8 weeks after operation. The collapse of membrane into the defect was observed through the experimental periods in the experimental group 2. In the area of collapsed membrane, new bone formation was restricted. These results suggest that maintenance of some space for new bone to grow is required in the use of $BioMesh^{(R)}$. membrane alone in the defect. It is also thought that use of the membrane may promote new bone growth in DFDB graft.

Effect of herbal extracts on bone regeneration in a rat calvaria defect model and screening system

  • Lee, Dong-Hwan;Kim, Il-Kyu;Cho, Hyun-Young;Seo, Ji-Hoon;Jang, Jun-Min;Kim, Jin
    • Journal of the Korean Association of Oral and Maxillofacial Surgeons
    • /
    • 제44권2호
    • /
    • pp.79-85
    • /
    • 2018
  • Objectives: The aim of this study was to evaluate the effects of herbal extracts on bone regeneration. Two known samples were screened. Materials and Methods: We previously established a rat calvaria defect model using a combination of collagen scaffold and herbal extracts. An 8 mm diameter trephine bur with a low-speed dental hand piece was used to create a circular calvaria defect. The experimental group was divided into 4 classifications: control, collagen matrix, Danshen with collagen, and Ge Gan with collagen. Animals in each group were sacrificed at 4, 6, 8, and 10 weeks after surgery, and bone regeneration ability was evaluated by histological examination. Results: Results revealed that both Danshen and Ge Gan extracts increased bone formation activity when used with collagen matrix. All groups showed almost the same histological findings until 6 weeks. However, after 6 weeks, bone formation activity proceeded differently in each group. In the experimental groups, new bone formation activity was found continuously up to 10 weeks. In the Danshen and Ge Gan groups, grafted materials were still present until 10 weeks after treatment, as evidenced by foreign body reactions showing multinucleated giant cells in chronic inflammatory vascular connective tissue. Conclusion: Histological analyses showed that Danshen and Ge Gan extractions increased bone formation activity when used in conjunction with collagen matrix.

MeV Si 자기 이온주입된 단결정 Silicon내의 결함 거동 (Defect Formatìon and Annealìng Behavìor in MeV Si Self-Implanted Silicon)

  • 조남훈;장기완;서경수;이정용;노재상
    • 한국재료학회지
    • /
    • 제6권7호
    • /
    • pp.733-741
    • /
    • 1996
  • 본 연구에서는 MeV Si 자기 이온주업을 실시하여 주업원자와 모재 원자와의 화학적 영향이 배제된 결함 형성 거동을 관찰하였다. 자기 이온주업을 위하여 Tandem Accelerator가 사용되었고 1~3 MeV의 에너지 범위의 이온주입이 실시되었다. MeV 이온주입된 시편의 격자결함은 표면으로부터 고립된 $R_p$ 근처에 집중된 것이 관찰되었다. 주입에너지 변화에 따른 격자결함 생성 거동을 관찰하기 위하여 조사량을 $1{\times}10^{15}/cm^2$으로 고정하고 주입에너지를 1~3 MeV로 증가하였다. RBS 분석 결과 격자결함의 형성층 깊이는 에너지 증가에 따라 증가하였고 표면층에는 에너지 증가시 더욱 좋은 결정성을 유지하였다. 또한 주입에너지가 일정한 경우 조사량 증가시 $R_p$ 부근에 집중된 결함층의 농도는 증가하였으나 표면부근의 결함농도는 임계조사량 이상에서 포화되는 것이 관찰되었다. XTEM 분석 결과는 RBS의 결과와 잘 일치하였다. XTEM 관찰 결과 이온주업 상태의 결함층은 dark band의 형태로 관찰되었고 열처리시 이차결함은 이곳으로부터 생성되었다. 2MeV $Si^+$ 자기 이온주입시 이차결함이 형성되는 임계조사량은 $3{\times}10^{14}{\sim}5{\times}10^{14}/cm^2$ 사이로 관찰되었다. 열처리시 dark band의 하단부의 위치는 변화하지 않고 상단부만이 제거되었다. 실험을 통하여 얻은 결과들은 Monte-Carlo technique을 이용한 TRIM-code를 사용하여 해석하였다. SIMS 분석을 통하여 이차결함은 모재내에 존재하는 oxygen 불순물을 gettering함을 관찰하였다.

  • PDF

백서 두개골 결손모델에서 하이드록시아파타이트 입자로 입혀진 실크단백이 골재생에 미치는 영향 (The Effect of Silk Fibroin Particles Coated with Hydroxyapatites on Bone Regeneration in the Rat Calvarial Defect Model)

  • 석현;박용태;김성곤;진형준
    • Maxillofacial Plastic and Reconstructive Surgery
    • /
    • 제35권1호
    • /
    • pp.13-17
    • /
    • 2013
  • Purpose: This study evaluated the capability of bone formation of silk fibroin particles coated with hydroxyapatites (HA/SF), as bone graft material when put into the calvarial defect of rats. Methods: Twenty Sprague Dawley rats were used for this study and round shaped defects were formed in the center of parietal bones (diameter: 8.0 mm). The defect was filled with (1) HA/SF (experimental group), or (2) left as a vacant space (control group). The animals were sacrificed at 4 or 8 weeks, postoperatively. The specimens were decalcified and stained with Masson's trichrome for histomorphometric analysis. Results: The average of new bone formation was $33.18{\pm}3.10%$ in the experimental group and $20.49{\pm}5.79%$ in the control group at 4 weeks postoperatively. That was $42.52{\pm}7.74%$ in the experimental group and $25.50{\pm}7.31%$ in the control group at 8 weeks postoperatively. The difference between the groups was significantly higher at both 4 weeks and 8 weeks postoperatively (P<0.05). Conclusion: The rat calvarial defect was successfully repaired by HA/SF graft. The HA/SF graft showed more new bone formation compared with the unfilled control.

고속 인상 초크랄스키 실리콘 단결정에서 성장 결함 분포 (Distribution of Grown-in Defects in the Fast-pulled Czochralski-silicon Single Crystals)

  • 박봉모;서경호;오현정;이홍우;유학도
    • 한국결정학회지
    • /
    • 제14권2호
    • /
    • pp.84-92
    • /
    • 2003
  • 고속인상은 후처리에 의하여 쉽게 제거될 수 있도록 성장 결함 분포를 작게 만들기 용이하다. 본 연구에서는, 1.0 mm/min 이상의 속도를 갖는 고속 인상 결정을 육성하였으며, 결정 내의 성장 결함 분포를 분석하였다. 최근의 Cz-Si 결정 성장에서 특정 온도구간에서의 냉각속도와 고액계면에서의 온도구배의 균일성 등이 성장 결함 형성에 대하여 인상속도보다 더 중요한 영향을 주는 것이 발견되었다. 따라서, 고속 인상 결정에서 냉각속도와 온도구배의 영향을 분석하였으며, 이를 실제 관찰된 결함 형성거동과 비교하였다. 이론적 고찰을 통하여 공동 결함 형성에 대한 유효인자(Ω)를 도출하였으며, 이로부터 공동 결함의 반경방향 분포 특성을 효과적으로 설명하였다.