• Title/Summary/Keyword: Deep-sea Mining Robot

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Development of Polymetallic Nodules in the NE Equatorial Pacific: Past, Present and Future (심해저 망간단괴 개발의 현황과 미래)

  • Chi, Sang Bum;Hong, Sup
    • Ocean and Polar Research
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    • v.36 no.4
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    • pp.367-371
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    • 2014
  • In early 1990s, the Korean government has launched a deep-sea research program to secure the stable long-term supply of strategic metallic minerals including Cr, Cu and Ni. Through the pioneering surveys, Korea registered $150,000km^2$ of Mn-nodule field in the Clarion-Clipperton area, the NE equatorial Pacific to the international sea-bed authority (ISA) in 1994. Following the ISA exploration code, the final exclusive exploration area of $75,000km^2$ was assigned in 2002, based on results of eight-year researches of chemico-physical properties of nodules, bottom profiles and sediment properties. Since that time, environmental studies, mining technical developments including robot miner and lifting system and establishment of smelting systems were accompanied with the detailed geophysical studies to decipher the priori mining area until 2009. Major points of the recent Korea Mn-nodule program are deployed on a commercial scale until 2015. In order to meet the goals, we developed a 1/5 scaled robot miner compared to commercial one in 2012 and performed a mining test at the water depth of 1,370 m in 2013. In addition, detailed 25,000 scaled mining maps in the priori area, which can provide operation roots of the miner, will be prepared and an environmental-friendly mining strategy will be pursued based on the environmental impact test and environmental monitoring.

Application of Verification & Validation for deepsea mining robot technology development (심해저 채광로봇 기술개발을 위한 Verification & Validation의 적용)

  • Sung, Ki-Young;Cho, Su-Gil;Oh, Jae-Won;Yeu, Tae-kyeong;Hong, Sup;Kim, Hyungwoo
    • Journal of the Korean Society of Industry Convergence
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    • v.22 no.6
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    • pp.689-702
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    • 2019
  • This paper deals with the verification of the functions about mining robot, which is the system for developing deep seabed resources by applying V&V(verification and validation). In order to overcome water pressure of 500 bar and to travel on soft ground, and to operate in deep sea environment with bad conditions, it is necessary to develop a robot that can satisfy various deepsea conditions. A mining robot has been developed based on simulation based design and Multidisciplinary design optimization. In order to verify the developed robot, lab test and real sea test should be performed for various marine environment conditions. There are too many requirements to consider, such as space, time, cost, personnel, and environment to do performance test. So it is costly and time consuming for developing robot. In order to solve this problems, V&V technique was applied to mining robot. The stages of mining robot design, fabrication and commission were verified.

Driving Performance Simulation of Mining Robot for SMS deposits (해저열수광상 채광 로봇의 해저면 주행성능 시뮬레이션)

  • Lee, Chang-Ho;Kim, Hyung-Woo;Hong, Sup;Kim, Sung-Soo
    • Journal of Ocean Engineering and Technology
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    • v.27 no.2
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    • pp.80-86
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    • 2013
  • KIOST developed a deep-sea mining robot called "MineRo" to collect manganese nodules in 2007. MineRo operates on flat ground. SMS (seafloor massive sulfide) deposits are shaped like undulating mountains. This paper deals with a numerical analysis model of a mining robot for SMS deposits. The mining robot consists of a tracked vehicle, chassis structure with a turntable, boom arm with 2 articulations, excavation tool, discharging unit, hydro-electric system, and sensing-and-monitoring system. In order to compare and analyze the dynamic responses of the driving mechanism, various tracked vehicles are modeled using commercial software. Straight driving simulations are conducted under undulating ground conditions. A conceptual design of a mining robot with four track systems for SMS deposits is modeled on the basis of these results.

Axial Vibration Analysis of Umbilical Cable with Pilot Mining Robot using Sea Test Data (실해역 시험 데이터를 이용한 파일럿 채광로봇 엄빌리컬 케이블의 축진동 해석)

  • Min, Cheon-Hong;Yeu, Tae-Kyeong;Hong, Sup;Kim, Hyung-Woo;Choi, Jong-Su;Yoon, Suk-Min;Kim, Jin-Ho
    • Journal of Ocean Engineering and Technology
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    • v.29 no.2
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    • pp.128-134
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    • 2015
  • Axial vibration analysis is very important for a deep-seabed mining system. In this study, an axial vibration analysis was carried out to estimate the natural frequencies and tensions of the umbilical cable using experimental data obtained from the first pre-pilot mining test. The axial vibrations of the umbilical cable with a pilot mining robot at the bottom end were analytically determined. The range of the added mass coefficients of the pilot mining robot is estimated by comparing the experimental and analytical data. The natural frequencies and maximum tensions are calculated using four estimated added mass coefficients.

Study on Optimum Curve Driving of Four-row Tracked Vehicle in Soft Ground using Multi-body Dynamics (다물체 동역학을 이용한 연약 지반 4열 궤도 차량의 최적 선회 주행 연구)

  • Oh, Jae-Won;Lee, Chang-Ho;Hong, Sup;Bae, Dae-Sung;Lim, Jun-Hyun;Kim, Hyung-Woo
    • Journal of Ocean Engineering and Technology
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    • v.28 no.2
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    • pp.167-176
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    • 2014
  • This paper proposes an optimum curve driving method for adeep-seabed mining robot(MineRo) in deep-sea soft ground. MineRo was designed as afour-row tracked vehicle. A study on the turning methods for the four-row tracked vehicle was conducted using three case by changing the velocity profile of each track. The configuration of the four-row tracked vehicle and soft ground equation are introduced, along with the dynamics analysis models of MineRo and soft ground, which were constructed using the commercial software DAFUL. Because the purpose of this study was to investigate a driving method on soft ground, the marine environment of the deep sea was not considered.

Study of Deepsea Mining Robot "MineRo" Using Table of Orthogonal Arrays (직교 배열표를 이용한 심해저 채광로봇 미내로의 주행 특성 연구)

  • Lee, Chang-Ho;Kim, Hyung-Woo;Choi, Jong-Su;Yeu, Tae-Kyeong;Lee, Min-Uk;Oh, Jae-Won;Hong, Sup
    • Journal of Ocean Engineering and Technology
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    • v.28 no.2
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    • pp.152-159
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    • 2014
  • KRISO(Korea Research Institute of Ships & Ocean Engineering) designed and manufactured a pilot mining robot called "MineRo" in 2012. MineRo is composed of four track modules. In general, much time and money are needed for deep-sea tests. Therefore, a numerical analysis to predict the dynamic behaviors has to be performed before a deep-sea test. In the numerical analysis, the information about the mining robot and soil properties are the most important factors to analyze the driving performance and dynamic response of MineRo. A terra-mechanics model of extremely cohesive soft soil is implemented in the form of the relationships between the normal pressure and sinkage, and between the shear stress and shear displacement. It is possible to acquire information about MineRo from the CAD model in the design phase. The Wong model is applied to the terra-mechanics model. This model is necessary to acquire many soil coefficients for a numerical analysis. However, in soil testing, the amount of soil property data obtained is limited. Moreover, it is difficult to analyze all of the cases for the many soil coefficients. In this paper, the dynamic behaviors of MineRo are analyzed according to the driving velocity, steering ratio, and variable extremely cohesive soft soil properties using a table of orthogonal arrays. The dynamic responses of MineRo are the turning radius, sinkage, and slip ratio. The relationships between the dynamic responses and variable soil properties are derived for MineRo.

Experimental Study on Compressibility Modulus of Pressure Compensation Oil for Underwater Vehicle (심해 장비용 압력보상유의 압축성 계수 측정을 위한 실험적 연구)

  • Kim, Jin-Ho;Yoon, Suk-Min;Hong, Sup;Min, Cheon-Hong;Sung, Ki-Young;Yeu, Tae-Kyeong;Choi, Hyuek-Jin;Lee, Seung-Guk
    • Ocean and Polar Research
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    • v.37 no.1
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    • pp.73-80
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    • 2015
  • In order to determine the appropriate volume of the a pressure compensator of deep seabed mining robots, this paper reports on an experimental test for oil volume change in an oil-filled box. At the design stage of underwater robots, it is crucial to determine the capacity of the hydraulic compensator which is replenished as much as the contracted oil volume of the robots. A pilot mining robot, MienRo was designed to work under 6,000 m in the deep sea. The hydraulic actuating oil and pressure compensating oil of MineRo may be exposed at a hydrostatic pressure environment of 600 bar. Although the oil can be assumed to be incompressible, its volume is actually changed under high pressure conditions due to air contained in the oil and oil contraction. To determine the capacity of the pressure compensator, the oil contraction rate should be verified through an experimental test using a hyperbaric chamber.

Optimum Design of Underwater Connector Hole Arrangement for Deep-sea Pressure Vessel Cover Plate (심해 압력용기 덮개판의 수중 커넥터홀 배치 최적설계)

  • Lee, Minuk;Park, Soung-Jea;Yeu, Tae-Kyeong;Ki, Hyong-Woo;Hong, Sup;Cho, Su-Gil;Jang, Jun-Yong;Lee, Tae Hee;Choi, Jong-Su
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.12
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    • pp.1627-1633
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    • 2012
  • A deep-sea pressure vessel needs to protect the internal electrical equipment from the high external pressure. Thus, the pressure vessel should be designed to be watertight and structurally safe. In this study, a cylindrical-type pressure vessel comprising a hollow cylinder and cover plates at both ends is investigated. For communication between the internal electronic equipment and the external device, holes are bored on the cover plate to install underwater connectors. Considering the type of internal equipment and underwater connector specifications, multiple holes may be required. These holes can affect the structural safety of the pressure vessel cover plate. In this study, the optimum design of the hole arrangement in consideration of the structural safety of the cover plate was performed.