• International Journal of Precision Engineering and Manufacturing
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• v.6 no.4
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• pp.31-36
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• 2005

This paper describes a research work on the die design for the deep drawing & ironing(D. D. I) of high pressure gas cylinder. D. D. I die set is large-sized die used in horizontal press, which is usually composed of a drawing, and an ironing die. Design method of D. D. I die set is very different from that of conventional cold forging die set. Outer diameter of the die set is fixed because of press specification and that of the insert should be as small as possible for saving material cost. In this study, D. D. I die set has been designed to consider those characteristics, and the feasibility of the designed die has been verified by FE-analysis. In addition, the automated system of die design has been developed in AutoCAD R14 by formulating the applied methods to the regular rules.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2001.10a
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• pp.280-285
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• 2001

A good drawability of material itself is required. To improve the formability in deep drawing process. Besides that bending resistance should be reduced by increasing die round appropriately, drawing load should be minimized by improving the lubricant condition between die and material, and breaking load should be increased by selecting a pertinent punch round and by augmenting the friction resistance in Punch. In this study, a multi-stage deep drawing process is analyzed using ABAQUS, the effects of formability factors. Such as die shoulder radius, punch-die clearance and friction coefficient are investigated.

• Journal of the Korean Society for Precision Engineering
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• v.13 no.6
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• pp.27-33
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• 1996

In this study, a CAD/CAM system for axisymmetric deep drawing processes has been developed. An approach to the system is based on the knowledge based system. Under the environment of CAD/CAM software of Personal Designer, the system has been written in UPL. The geometries of intermediate and final object in deep drawing process, including processes parameters are input for the CAD/CAM system. The input data can be obtained from the results of Pro_Deep. The parts drawing of die sets for each process is generated in tool design module of the CAD/CAM system. Also. the die assembly drawings can be obtained. NC commands for machining of the part can be generated in the developed CAD/CAM system.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1995.04b
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• pp.209-214
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• 1995

This paper describes that the effects of punch speed and temperatures of the die and the blank holder on the drawability are examined. Up to now, multi-stage of dies sets have been used generally at room temperature in deep drawing of rectangular shaped components. But using local heating, it is shown that one stage of die set was capable of deep drawing and the drawability was increased and sheet thickness of component was drawn somewhat uniformly. Rectangular deep drawing experiments on two kinds of stainless steel STS316L, STS430 of 1.0 mm thickness have been conducted using local heating. The limiting drawing height can be increased by heating the die and the blank holder up to 100 .deg. C at STS316L. Commercial lubricants hadn't an effect on drawability in rectangular deep drawing, but vinyl and teflon film had an effect on it.

• Transactions of Materials Processing
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• v.9 no.5
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• pp.463-468
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• 2000

An experimental study has been performed to investigate the forming characteristics of pre-coated metals(PCMs) widely used in domestic appliances through Erichsen tests and deep drawing tests. Erichsen tests are performed to find out the forming limits of seven pre-coated metals in normal conditions. Rectangular deep-drawing tests are carried out to know the effects of die materials and blank metals on forming loads and surface defects of final PCM products. In the deep-drawing test, four die materials ［STD11(TiCN), STD11, STD11(TD), AMPCO] are used. In the Erichsen test, the forming limits of PCMs are obtained from flaking or crack of pre-coated films and lower than those of base metals. In respect of surface roughness and forming load, STD11(TD) and AMPCO materials are superior to my other die-materials used in the deep-drawing test.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1996.04a
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• pp.766-770
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• 1996

In this study, a CAD/CAM system for axisymmetric deep drawing processes has been developed. An approach to the system is based on the knowledge based system. Under the environment of CAD/CAM software of Personal Designer, the system has been written in UPL. The geometries of intermediate and final object in deep drawing process, including processes parameters are input for the CAD/CAM system. The input data can be obtained from the results of Pro-Deep. The parts drawing of die sets for each process is generatedin tool design module of the CAD/CAM system. Also, the die assemblydrawings can be obtained. NC commands for machining of the part can be generated in the developed CAD/CAM system.

• Journal of the Korean Society for Precision Engineering
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• v.13 no.5
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• pp.53-59
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• 1996

Warm deep drawing of single-action dies using local heating has appeared to be an alternative attractive production method of multi-operation die sets generally used at room temperature in deep drawing of rectangular cup. Uniaxial tensile tests and deep drawing tests of various materials are carried out and the effect of temperature on tensile properties and drawability are examined at temperatures up to 200 .deg. C under three kinds of lubricants of teflon film, vinyl film and drawing oil. Good formability is achieved when punch and die temperature were differentiated intentionally in order to get large tensile strength(TS) at punch shoulder protion and small TS at die side. Throughout the experiments, it has been shown that the limiting drawing height of STS316L was increased with heating die and blank holder at 100 .deg. C, but that of STS430 wasn't. When vinyl or teflon film was attached on the plates, the drawability was increased considerably.

• Transactions of Materials Processing
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• v.16 no.2 s.92
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• pp.120-125
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• 2007

Magnesium alloy has low formability at room temperature and therefore, in many cases, forming at elevated temperatures is necessary to obtain the required material flow without failure. Tn the present study, square cup deep drawing tests using the magnesium alloy AE31 sheet were experimentally conducted using the porches and dies with different edge radius to evaluate the formability sensitivity to the die design variables. The experimental results showed that the fracture position over the cup wall moved from the punch nose to the flange as the die temperature increased, and that the drawing depth change was more affected by the punch radius than the die radius.

• Korean Journal of Computational Design and Engineering
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• v.4 no.1
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• pp.52-59
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• 1999

The CAD/CAM System for deep drawing transfer die tin mechanical press process has been developed. The developed CAD system can generate the drawing of transfer die in mechanical press. Using thee results from CAD system, it can generate the NC data to machine die's elements on the CAD system. This system can reduce design man-hour an human errors. In order to construct the system, it is used to automated the design process and generate the NC data using concepts of the designing rule and the machining rule. The developed system is based on the knowledge base system which is involved a lot of expert's technology in the practice field. Using AutoLISP language under the AutoCAD system, CTK customer language of SmartCAM is used as the overall CAD/CAM environment. Results of this system will be provide effective aids to the designer and manufacturer in this field.

• Transactions of Materials Processing
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• v.7 no.6
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• pp.545-553
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• 1998

The purpose of this paper is to develop a CAD/CAM system for generation of designing and manufacturing information such as total drawing sub-assembly drawing, part drawing detail drawing part list and NC data for machining by CNC lathe were CUT machining center. Through this study the CAD/CAM system for deep drawing transfer die in mechanical press process has been developed The developed CAD system can generate the drawings of transfer die in mechanical press. Using these results from CAD system. it can generate NC data to machine die's elements on the CAD system. This system can reduce design man-hours and human errors. In order to construct the system it is used to automate the design process using knowledge base system. The developed system is based on the knowledge base system which is involved a lot of expert's empirical knowhow in the practice field. Using AutoLISp language under the Auto CAD system. CTK customer language of SmartCAM is used as the overall CAD/CAM environment. Results of this system will be provide effective aids to the designer and manufacturer in this field