• Title/Summary/Keyword: Dedicated Machine

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Order Tracking without a Tacho Signal - A new Method and Its Applicability for Rotating Machinery Diagnostics

  • Pedersen, Thorkiid Find;Konstantin-Hansenf, Hans
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2005.11a
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    • pp.271-274
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    • 2005
  • For noise and vibration order-analysis on rotating machinery, it is compulsory to measure the RPM of the rotating part of the machine. Normally the RPM is measured using dedicated tacho-probes. In this paper we describe a new method that in real-time synthesizes a tacho signal from the measured noise or vibration signal thus eliminating the tacho probe. The method strengths and weaknesses are evaluated on practical signals.

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A study on high speed, high precision auto-alignment system (고속 고정도 자동정렬장치에 관한 연구)

  • 박대헌;이성훈;김가규;이연정;이승하
    • 제어로봇시스템학회:학술대회논문집
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    • 1997.10a
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    • pp.32-35
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    • 1997
  • A recent development in the Flat Panel Display(FPD) industry requires an auto-alignment system which is operated in high speed and high precision. In the FPD production process, aligning photo-mask with respect to guide mark printed in the glass should be accomplished in the accuracy of sub-micron order. So the system has high bandwidth and needs a dedicated control system which is fast and robust enough to control linear motors in precise manner. Proposed auto-alignment system structure in this presentation which consists of the master controller board, the DSP position controller board which controls 3 axis precision linear motors, the servo system and the man machine interface software. Designed and tuned under repeated experiments, the proposed system showed a reasonable performance in the aspect of rise time and steady state error.

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Control and data analysis of a measuring machine for cams (캠 형상 전용 측정기 제어 및 해석 S/W 개발)

  • 최동우;강재관
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.150-153
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    • 1997
  • In this paper, a control and data analysis S/W of a dedicated measuring machine for cams is developed. A rotary encoder is employed to measure the angular displacement of the motor, and a linear scale does the linear displacement of the prove. The design and measuring data are interpolated by cubic spline curves respectively to compute the error which is defined by the maximum distance between two curves. Further, optimization module to find the exact error is also developed to remove the error occurred due initial measuring position. The developed system takes only 6 minutes to measure the cam and to analyze the measuring data while the CMM takes about 1 hours even with a skilled operator.

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Development of Post-Processor and Cutting Motion Simulator for 5-axis CNC Laser Cutting Machine (5축 레이저 절단기용 포스트프로세서 및 절단 모션 시뮬레이터 개발)

  • Kang, Jae-Gwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.4
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    • pp.7-13
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    • 2009
  • Five-axis laser cutting has great advantages when it is applied to 3-dimensional machining requiring high cutting quality. For developing 5-axis CNC laser cutting systems, however, many problems such as rotating a laser head or a working table, 5-axis servo-control mechanism, tool path generation and post processing, and collision avoidance between a laser head and a work-piece should be solved. In this paper, we deal with developing a dedicated CAM system based on UG-NX3 for 5-axis laser cutting machine. Two essential modules such as post-processor and cutting motion simulation was developed. The developed system was applied to cutting curve defined on 3-D workpiece in order to show the validity of the proposed methods.

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A Programmable Electronic Systems Dedicated to Safety Related Applications (안전성이 요구되는 응용분야에 사용하는 프로그램 가능한 전자시스템)

  • Jeong, Sun-Gi;Wolfgang A. Halang;Coen Bron
    • The Transactions of the Korea Information Processing Society
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    • v.1 no.4
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    • pp.438-451
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    • 1994
  • A low complexity, fault detecting computer architecture for utilisation in programmable logic controllers is designed. The cyclic operating mode of PLCs and a specification level, graphical programming paradigm based on the interconnection of application oriented standard software function modules are architecturally supported. Thus, by design, there is no semantic gap between the programming and machine execution levels enabling the safety licensing of application software by an extremely simple, but rigorous method, viz, diverse back translation.

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Element Technology of the Ultra-Precision Machine Tools for Machining the Large Surface Micro Features (대면적 미세형상 복합 가공기의 요소기술)

  • Song C.K.;Park C.H.;Hwang J.H.;Kim B.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.86-93
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    • 2005
  • In this paper, we discuss the merits of mechanical machining to generate micro features on large surfaces. An overseas technology trend related to the micro machining and dedicated machinery is also presented. We provide an overview of what characteristics the machinery is required to have to generate micro features on large surfaces and what kind of technical barriers need to be overcome to put the technology to practical use.

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A Real-Time DSP-Based Imbalance Analysis System for Rotating Machine with Vibration Signal

  • Su Hua;Huang Linglong;Chong Kil To
    • Journal of Mechanical Science and Technology
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    • v.19 no.6
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    • pp.1243-1252
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    • 2005
  • This paper describes a new digital signal processor (DSP) imbalance measurement system dedicated to real-time vibration analysis on rotating machine. To accomplish real-time analysis, the vibration signals are on-line acquired and processed to analyze the mass imbalance and phase position. This is achieved through the use of FFT and Lissajous diagram. The method followed to analyze the mass imbalance with the chosen hardware and software solutions are described in detail in this paper. Several experimental tests demonstrate the efficiency and accuracy in imbalance analysis performance of the DSP system.

Implementation of Spectrum Analysis System for Vibration Monitoring

  • Nguyen, Thanh Ngoc;Jeon, Taehyun
    • International Journal of Internet, Broadcasting and Communication
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    • v.11 no.2
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    • pp.27-30
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    • 2019
  • Factory monitoring systems are gaining importance in wide areas of industry. Especially, there have been many efforts in implementation of vibration measurement and analysis for monitoring the status of rotating machines. In this paper, a digital signal processor (DSP) based monitoring system dedicated to the vibration monitoring and analysis on rotating machines is discussed. Vibration signals are acquired and processed for the continuous monitoring of the machine status. Time domain signals and fast Fourier transform (FFT) are used for vibration analysis. All of the signal processing procedures are done in the DSP to reduce the production and maintenance cost. The developed system could also provide remote and mobile monitoring capabilities to operator via internet connection. This paper describes the overview of the functional blocks of the implemented system. Test results based on signals from small-size single phase motors are discussed for monitoring and defect diagnosis of the machine status.

Improvement in Productivity of Engine Clutch Female Flanges for Tank (전차용 엔진클러치 암플랜지 생산성 향상을 위한 연구)

  • Kim, Joong-Seon;Kwon, Dae-Kyu;Lee, Se-Han;Wang, Duck-Hyun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.3
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    • pp.56-62
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    • 2022
  • The tank engine clutch flange constitutes a tank on which the engine and transmission of the tank are mounted. The engine clutch flange is fabricated using a difficult-to-cut material that exhibits high strength and hardness. It is difficult to process and requires considerable processing expertise. In addition, the engine clutch flange for the tank requires high machining precision because it is a system in which the connection is detachable. Because it requires high processing precision, the measurement of products equally important as processing. However, productivity is low owing to the significant amount of time required to measure each product using a three-dimensional coordinate measuring machine. Hence, this study is conducted to improve the productivity of the female tank engine clutch flange. Dedicated hobs and jigs are designed and manufactured to convert the existing end-mill cutting processing into hobbing cutting processing. An engine clutch for the tanks is manufactured using the manufactured dedicated hob and jig, and the shortening time is verified by measuring the processing time. In addition, a jig for inspection is designed and manufactured to measure the precision of the product. To verify the inspected product, the product precision is measured using a contact-type three-dimensional coordinate measuring machine and a surface roughness measuring instrument. The study confirmed that the productivity of the engine clutch flange product for tanks can be improved by simplifying the process, reducing the processing time, and simplifying product inspection.

Development of an Real-time Multi-machine Power System Simulator using Personal Computers and Fast Ethernet (개인용 컴퓨터와 고속 이더넷을 이용한 다기 다모선 전력 시스템 실시간 시뮬레이터 개발에 관한 연구)

  • Kim, Joong-Moon
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.58 no.1
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    • pp.63-68
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    • 2009
  • As the complexity of the power system becomes higher, tests of the new devices, such as exciter and PCS(Power Conversion System) of the distributed generation sources, in the real operating condition are more important. However tests of the unverified devices in the real power system may cause hazardous malfunction of the system. In order to avoid this problem, power devices may be tested with the real-time simulators instead of the real power system. This paper presents an real-time multi machine power system simulator using PCs(Personal Computer) and Fast Ethernet. Developed real-time simulator performs the electro-mechanical dynamic simulation of multi-machine power system by the network distributed computing technique. Because the simulator consists of usual PCs and Fast Ethernet, it is possible to make up a simulation system very cheaper than the conventional real-time simulator which consists of dedicated expensive hardware devices. The performance of the developed simulator is tested and verified with the scaled model excitation system. The test which adjust the control parameters of the exciter is performed with the well-known New England 10 generator 39 bus sample power system.