• Title/Summary/Keyword: Deadweight machine

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100 kN Deadweight Force Standard Machine and Evaluation

  • Park Yon-Kyu;Kim Min-Seok;Kim Jong-Ho;Kang Dae-Im;Song Hou-Keun
    • Journal of Mechanical Science and Technology
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    • v.20 no.7
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    • pp.961-971
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    • 2006
  • A deadweight force standard machine is a mechanical structure that generates force by subjecting deadweights to the local gravitational field. The Korea Research Institute of Standards and Science (KRISS) developed and installed a 100 kN deadweight force standard machine for national force standards. It can generate forces from 2 kN to 110 kN in increments of 1 kN. The uncertainty of the force machine was estimated and declared as $2\times10^{-5}$. This 100 kN deadweight force machine was compared with the 500 kN deadweight force standard machine at KRISS and the 20 kN and 50 kN deadweight force standard machines at the National Metrology Institute of Japan (NMIJ). The measurement results showed good agreement between the deadweight force machines, and the accuracy level of the 100 kN deadweight force machine was verified.

Development of a Deadweight Force Standard Machine with Weight Change Mechanism (추교환식 실하중 힘표준기의 개발)

  • Kim, Gab-Soon;Song, Hou-Keun;Kang, Dae-Im;Lee, Jeong-Tae;Park, Yon-Kyu
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.8
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    • pp.203-212
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    • 1999
  • This paper describes a deadweight force standard machine with the weight change mechanism which can be used as a primary force standards at a national metrology institute. Since commercial deadweight force machine can generate forces by hanging weights to the weight supporter serially, force steps from deadweight force measuring devices of each having different capacity. In order to increase the force steps, we have specially designed a weight mechanism in which the machine can select the necessary weights and generate the load by hanging the selected weights to the weight supporter. The machine can generate 속 force of the range of 2 kN to 110 kN with force step of 1 kN. All weights have been accurately compensated and calibrated by a mass comparator and its standard uncertainty is less than 2.2 ${\times}\;10^{-6}$. The relative expanded uncertainty of the machine is 1.3 ${\times}\;10^{-5}$.

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Design and fabrication of 2MN hydraulic force standard machine (2MN 유압식 힘 표준기의 설계 및 제작)

  • Kang, D.I.;Song, H.K.;Lee, J.T.;Ahn, B.D.;Kim, C.Y.;Lee, J.Y.;Ahn, B.C.;Cheong, K.K.;Jeon, Y.H.
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.5
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    • pp.33-41
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    • 1994
  • For the establishment of large force standard and the accurate measurement of large force, 2MN hydraulic force standard machine which consists of loading frame, deadweight machine, two ram/cylinder systems and hydraulic control system was designed and fabricated. Measurement results of shapes for tow ram/cylinders reveal that the ratio of effective area is 200.094. The relative deviation of force stability for the machine is about .+-. 0.01% at 2MN and is less than .+-. 0.005% below 2MN. This machine may be widely used to calibrate the force measuring devices in industry and to test the force sensors.

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Development of a Large Force Standard Machine with Built-in Force Transducers (내장형 힘 변환기를 이용한 대용량 힘 표준기 개발)

  • Gang, Dae-Im;Lee, Jeong-Tae;Song, Hu-Geun;Kim, Eom-Gi
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.3 s.174
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    • pp.667-675
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    • 2000
  • Force measuring devices should be calibrated to guarantee their test results. In order to establish the force standards in Korea, deadweight machines of 5 kN, 20 kN, 100 kN and 500 kN capacity and a hydraulic force standard machine of 2 MN capacity were installed at the Korea Research Institute of Standards and Science(KRISS). As heavy industries in Korea have been developed, we should measure large forces over 2 MN capacity precisely in industries. We developed a 10 MN force standard machine with built-in force transducers which is more compact and cheaper than hydraulic force standard machines which have been widely used as large force standards in most national metrology laboratories. Test results reveal that the relative expanded uncertainty of the force machine is less than 4.1 $\times$ 10-4 in the range of 1 MN-4.5 MN.

2 kNm Deadweight Torque Standard Machine in KRISS (한국표준과학연구원의 실하중 토크 표준기)

  • 김민석;박연규;김종호;강대임
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.656-659
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    • 2004
  • As the demand for traceable calibrations of torque measuring devices has considerably increased both in the production sector and in research institutes, suitable standard machines had to be developed at the Korea Research Institute of Standards and Science. Owing to its special design, the small uncertainty of measurement required for the realization of the static torque can be reached (relative uncertainty of measurement < 5$\times$10$^{-5}$ in the measurement range between 500 and 2000 Nm, and < 1$\times$10$^{-4}$ in the measurement range from 10 to 500 Nm). The relative discrepancy between our torque calibration results of 2 kNm and PTB s (Physikalisch Technische Bundesanstalt, Germany) results was less than 2$\times$10$^{-5}$ , which confirming our uncertainty estimation.

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Output Behavior of Build-Up Force Measuring System (BUILD-UP 힘측정 시스템의 출력거동)

  • 강대임;송후근;홍창선
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.9
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    • pp.2194-2205
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    • 1995
  • In order to reduce the systematic error of a build-up system, we have proposed a new test procedure in which all force transducers in a build-up system are rotated by 90.deg. with a base platen fixed on a force standard machine. The setting positions of force transducers on the output of a build-up system were investigated using an orthogonal array. The effects of the parallelism of a build-up system and of the bending moment sensitivity of a force transducer were considered. The experimental results show that the setting position of the base platen hardly affects the output of the build-up system, but the setting positions of force transducers affects it strongly. It reveals that the new test procedure reduces effectively the systematic error of a build-up system.

Design and Fabrication of 6-Component Forces and Moments Sensor Using a Column Structure (원기둥을 이용한 6축 힘/모멘트 센서의 설계 및 제작)

  • Shin, Hong-Ho;Kim, Jong-Ho;Park, Yon-Kyu;Joo, Jin-Won;Kang, Dae-Im
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.7
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    • pp.1288-1295
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    • 2002
  • The column-type sensing element in building and mechanical construction parts was designed as three forces and three moments sensor by attaching strain gages approximately. Compared to conventional multi-component sensor, the designed sensor has high stiffness and low cost. The radius of the column was designed analytically and compared with finite element analysis. The interference errors between components were minimized by using addition and subtraction procedure of signals. The fabricated sensor was tested by using a deadweight force standard machine and a six-component force calibration machine. The calibration results showed that the 6-component forces and moments sensor had interference error less than 7.3 % between $F_x$ and $M_x$ components, and 5.0 % in case of other components.

Sensing method of multi-component forces and moments using a column structure (기둥을 이용한 다축 힘/모멘트 감지 방법에 관한 연구)

  • Shin, H.H.;Kang, D.I.;Park, Y.K.;Kim, J.H.;Joo, J.W.;Kim, O.H.
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.837-841
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    • 2001
  • The column-type sensing element in building and mechanical construction parts was designed as three forces and three moments sensor by attaching strain gages approximately. Compared to conventional multi-component sensor, the designed sensor can solve the problem about low stiffness and high cost. The radius of the column was designed analytically and compared with finite element analysis. The coupling errors between components were minimized by using addition and subtraction procedure of signals. The fabricated sensor was tested by using a deadweight force standard machine and a six-component force calibration machine in Korea Research Institute of Standards and Science(KRISS). The calibration showed that the multi-component force/moment sensor had coupling error less than 19.8 % between $F_x$ and $M_y$ components, and 9.0 % in case of other components.

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Procedure for Uncertainty Evaluation of a Precision Electric Force Measuring Device and Its Application (고정밀 전기식 힘측정기의 불확도평가 절차 및 응용)

  • Kim, Gab-Soon;Kang, Dae-Im
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.12
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    • pp.161-167
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    • 1999
  • This paper describes the calibration method and the calculation equations of expanded uncertainty for a precision electric force measuring device. The calibration of the electric force measuring device is performed three times (0 ${\circ}$(first time), $120{\circ}$(second time), $240{\circ}$(third time)) at each calibration point. It is usually selected ten points from zero load to rated load of the electric force measuring device. The expanded uncertainty is calculated by combining A type standard uncertainty and B type standard uncertainty. The calibration method and the calculation equations of expanded uncertainty can be widely used in the calibration of the precision electric force measuring device.

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