• 제목/요약/키워드: Damaged layer

검색결과 312건 처리시간 0.025초

마이크로 엔드밀링에서 가공깊이에 따른 가공변질층의 특성 (The Characteristics of Damaged Layer According to Depth of Cut in Micro Endmilling)

  • 이종환;권동희;박진효;김병민;정융호;강명창;이성용;김정석
    • 한국공작기계학회논문집
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    • 제16권5호
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    • pp.77-83
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    • 2007
  • The study on damaged layer is necessary for machinability improvement in micro machining. The damaged layer in metal cutting is derived from plastic deformation and transformation of metal structure. The damaged layer affects micro mold life and micro machine parts. In this study, the damaged layer of micro machined surface of copper is evaluated according to various machining condition. The damaged layer structure and metallurgical characteristics are measured by optical microscope, and evaluated by cutting forces and surface roughness. The scale of this damaged layer depends on cutting process parameters and machining environments. By experimental results, depth of damaged layer was increased with increasing of cutting depth, also the damaged layer is less occurred in down-milling compared to up-milling during micro endmilling operation.

고속 엔드밀 가공에서 가공변질층의 특성 (Characteristics of damaged layer in high speed end milling)

  • 김동은
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
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    • pp.326-331
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    • 2000
  • In this study, residual stress was investigated experimentally to evaluate damaged layer in high-sped machining. In machining difficult-to-cut material, residual stress remaining in machined surface was mainly speared as compressive stress. The scale of this damaged layer depends upon cutting speed, feed per tooth and radial cutting depth. Damaged layer was measured by optical microscope. The micro-structure of damaged layer was a mixed maternsite and austenite. depth of damaged layer is increased with increasing of cutting temperature, cutting force and radial depth. On the other hand, that is slightly decreased with decreasing of cutting force. The increase of tool wear causes a shift of the maximum residual stress in machined surface layer.

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고속가공시 절삭조건과 미시적 정밀도의 관계 (The relation of Cutting conditions and Microscopic precision)

  • 강명창;김정석;이득우;김전하;김철희
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 추계학술대회 논문집
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    • pp.981-984
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    • 1997
  • This paper deals with the relation of cutting conditions and damaged layer by investigating cutting force, cutting temperature and residual stress in high speed machining. Damaged layer was measured using optical microscope on samples prepared by metallographic techniques. The scale of this damaged layer depends upon characteristics of cutting force and cutting temperature. Damaged layer depth increases with feed per tooth and radial depth. In a different another way, damaged layer remains almost unchanged according to spindle speed. Therefore, the effective method for decreasing damaged layer is that cut down feed per tooth and radial depth.

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엔드밀 가공시 가공속도에 따른 가공변질층 특성 연구 (A Study on Damaged Layer Characteristics according to Cutting Speed in End-milling)

  • 황인옥;이종환;김전하;강명창;김정석;이득우
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2004년도 추계학술대회 논문집
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    • pp.778-781
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    • 2004
  • As the technique of high-speed end-milling is widely adopted to in machining field. The investigation for microscopic precision of workpiece is necessary for machinability evolution. In this study, cutting force, cutting temperature and microhardness were investigated to evaluate damaged layer in conventional machining and high-speed machining. Damaged layer was measured using optical microscope. The thickness of damaged layer depends on cutting process parameters, specially feed per tooth and radial depth. It is obtained that the characteristics of damaged layer is high-speed machining better than conventional machining.

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고속가공에서 미시적 정밀도의 특성 평가 (Characteristic evaluation of microscopic precision in high speed machining)

  • 김철희;김전하;강명창;김정석
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2001년도 춘계학술대회 논문집(한국공작기계학회)
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    • pp.352-357
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    • 2001
  • In this study, residual stress was investigated to evaluate damaged layer in high speed machining through simulation. In machining steel(STDll), residual stress remaining in machined surface was mainly appeared as compressive stress. The scale of this damaged layer more depends on feed per tooth and radial depth than spindle speed. Damaged layer was measured by optical microscope and hardness method. The micro-structure of damaged layer was a martensite because of cutting force and cutting temperature. Thickness of damaged layer is increased with incresing of feed per tooth and radial depth.

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하드디스크 드라이브에서 슬라이더의 DLC 층 손상에 의한 진동 특성 변화에 관한 연구 (Analysis for flying stability with damaged DLC layer by confined optical energy in TAMR system)

  • 박노철;최종학;임건엽;박경수;박영필
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2014년도 추계학술대회 논문집
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    • pp.984-985
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    • 2014
  • This research investigates to analyze the effect of laser of thermally assisted magnetic recording system on diamond like carbon (DLC) layer of slider. We investigated a damaged DLC layer of slider with laser spot-induced damage and analyze the effect of the damaged DLC layer in slider dynamics. The damaged DLC layer resulted in change of flying height and air bearing stiffness pressure.

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Tribo-Nanolithography 를 이용한 액중 나노가공기술 개발 (Nanoscale Fabrication in Aqueous Solution using Tribo-Nanolithography)

  • 박정우;이득우
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2004년도 추계학술대회 논문집
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    • pp.1315-1318
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    • 2004
  • Nano-scale fabrication of silicon substrate in an aqueous solution based on the use of atomic force microscopy was demonstrated. A specially designed cantilever with diamond tip, allowing the formation of damaged layer on silicon substrate easily by a simple scratching process (Tribo-Nanolithography, TNL), has been applied instead of conventional silicon cantilever for scanning. A slant nanostructure can be fabricated by a process in which a thin damaged layer rapidly forms in the substrate at the diamond tip-sample junction along scanning path of the tip and simultaneously the area uncovered with the damaged layer is being etched. This study demonstrates how the TNL parameters can affect the formation of damaged layer and the shape of 3-D structure, hence introducing a new process of proximal nanolithography in aqueous solution.

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단속하드터닝에서 잔류응력과 가공변질층의 고찰 (Residual sterss and damaged layer in an intermittent hard turning)

  • 전준용
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
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    • pp.270-276
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    • 2000
  • Hard turning has the potential to replace grinding process and to achieve significant reduction in production time and cost. The main applications for hard turning is finishing process, namely grinding process. Therefore, it must be able to satisfy high surface integrity of the workpiece. This paper discusses surface quality in terms of residual stress and damaged layer with respect to cutting parameters in an intermittent hard turning. Damaged layer experiment is carried out orthogonal array. From that is based on the orthogonal array. From the response table, cutting parameters are analyzed from the view point of the damaged layer and residual stress. From this experimental results, even though in the intermittent hard turning, surface integrity turns out be good enough for replacing grinding process.

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Tribo-Nanolithography를 이용한 액중 나노가공기술 개발 (Nanoscale Fabrication in Aqueous Solution using Tribo-Nanolithography)

  • 박정우;이득우
    • 한국정밀공학회지
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    • 제22권2호
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    • pp.194-201
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    • 2005
  • Nanoscale fabrication of silicon substrate in an aqueous solution based on the use of atomic force microscopy was demonstrated. A specially designed cantilever with diamond tip, allowing the formation of damaged layer on silicon substrate easily by a simple scratching process (Tribo-Nanolithography, TNL), has been applied instead of conventional silicon cantilever for scanning. A slant nanostructure can be fabricated by a process in which a thin damaged layer rapidly forms in the substrate at the diamond tip-sample junction along scanning path of the tip and simultaneously the area uncovered with the damaged layer is being etched. This study demonstrates how the TNL parameters can affect the formation of damaged layer and the shape of 3-D structure, hence introducing a new process of AFM-based nanolithography in aqueous solution.

다층 심지층처분장 열해석에 미치는 암반손상대의 영향 (Effects of Excavation Damaged Zone on Thermal Analysis of Multi-layer Geological Repository)

  • 조원진;김진섭;김건영
    • 방사성폐기물학회지
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    • 제17권1호
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    • pp.75-94
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    • 2019
  • 현재 고려되고 있는 단층 심지층처분장 개념은 부지 소요면적이 지나치게 크기 때문에, 처분밀도를 향상시키기 위한 다층 심지층처분장 개념이 제안되고 있다. 심부암반에 건설된 다층 심지층처분장 주위에 형성된 암반손상대가 심지층처분장의 온도 분포에 미치는 영향이 분석되었다. 다층 심지층처분장의 열해석에는 완충재, 뒤채움재 및 암반에서 일어나는 재포화 현상을 고려한 열-수리 모델이 사용되었다. 암반손상대의 존재는 심지층처분장의 온도 분포에 큰 영향을 미치는 것으로 나타났으며, 손상대의 크기와 열전도도 저하 정도에 따라 복층 및 삼층 심지층처분장의 최고첨두온도를 각각 최대 $7^{\circ}C$$12^{\circ}C$까지 증가시킬 수 있다. 다층 심지층처분장의 첨두온도에 영향을 크게 미치는 인자는 암반손상대에서의 열전도도 저하이며, 처분공 주위에 형성된 암반손상대가 처분터널 주변에 형성된 암반손상대보다 첨두온도에 더 큰 영향을 미친다.