• Title/Summary/Keyword: DOE(design of experiment)

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Optimal Design of Sheath Flow Nozzle Acceleration Section for Improving the Focusing Efficiency (집속효율 향상을 위한 외장유동노즐 가속 구간의 최적설계 연구)

  • Lee, Jin-Woo;Jin, Joung-Min;Kim, Youn-Jea
    • Journal of the Korea Institute of Military Science and Technology
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    • v.22 no.6
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    • pp.763-772
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    • 2019
  • There is a need to use sheath flow nozzle to detect bioaerosol such as virus and bacteria due to their characteristics. In order to enhance the detection performance depending on nozzle parameters, numerical analysis was carried out using a commercial code, ANSYS CFX. Eulerian-lagrangian approach method is used in this simulation. Multiphase flow characteristics between primary fluid and solid were considered. The detection performance was evaluated based on the results of flow field in nozzle chamber such as focusing efficiency and swirl strength. In addition, Latin hypercube sampling(LHS) of design of experiment(DOE) was used for generating a near-random sampling. Then, the acceleration section is optimized using response surface method(RSM). Results show that the optimized model achieved a 6.13 % in a focusing efficiency and 11.47 % increase in swirl strength over the reference model.

Development of a precision machining process for the outer cylinder of vacuum roll for film transfer (실험계획법을 통한 3.5인치 도광판의 두께 편차 최적화에 대한 연구)

  • Hyo-Eun Lee;Jong-Sun Kim
    • Design & Manufacturing
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    • v.18 no.2
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    • pp.41-50
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    • 2024
  • In this study, experimental design methods were used to derive optimal process conditions for improving the thickness uniformity of a 0.40 mm, 3.5 inch light guide panel. Process mapping and expert group analysis were used to identify factors that influence the thickness of injection molded products. The key factors identified were mold temperature, mold temperature, injection speed, packing pressure, packing time, clamp force, and flash time. Considering the resin manufacturer's recommended process conditions and the process conditions for similar light guide plates, a three-level range was selected for the identified influencing factors. L27 orthogonal array process conditions were generated using the Taguchi method. Injection molding was performed using these L27 orthogonal array to mold the 3.5 inch light guide plates. Thickness measurements were then taken, and the results were analyzed using the signal-to-noise ratio to maximize the CpK value, leading to the determination of the optimal process conditions. The thickness uniformity of the product was analyzed by applying the derived optimum process conditions. The results showed a 97.5% improvement in the Cpk value of 3.22 compared to the process conditions used for similar light guide plates.

Development of 3-axis Moving Magnet Type Actuator (가동 자석형 3 축 구동 엑츄에이터 개발)

  • Song, Myeong-Gyu;Hur, Young-Jun;Park, No-Cheol;Yoo, Jeong-Hoon;Park, Young-Pil
    • Transactions of the Society of Information Storage Systems
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    • v.3 no.4
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    • pp.191-195
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    • 2007
  • The optical disc drive has used a high NA objective lens and a shorter wavelength laser diode for high recording density. But high NA and shorter wavelength cause several margins to become short. Focusing and tracking servo has to be more accurate and active tilt compensation mechanism is also needed for coma aberration compensation. In this paper, we proposed 3-axis moving magnet type actuator. For 3-DOF motion, moving coil actuator has to be equipped with 6 wires for supplying 3 independent signals. However, moving magnet type actuator doesn't need to change the configuration of wires because coils are in stator. So, we added a tilt mechanism to the 2-axis moving magnet actuator which is designed in previous research. Addition of the tilt mechanism cuts down the focus sensitivity. So, maximization the tilting sensitivity and securing the focusing sensitivity are objectivities of this research. DOE (design of experiments) procedures of electromagnetic circuit are performed for parameter study and the optimization is also performed to maximize the tilt sensitivity. And then the final design is suggested and its performance is verified by FE simulation.

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Core-loss reduction on PM for IPMSM with concentrated winding (집중권을 시행한 영구자석 매입형 동기전동기의 철손 저감)

  • Lee, Hyung-Woo;Park, Chan-Bae;Lee, Byung-Song;Kim, Nam-Po
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.1832-1837
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    • 2011
  • This paper presents the optimal permanent magnet shape on the rotor of an interior permanent magnet motor to reduce the core losses and improve the performance. As permanent magnet has conductivity inherently, it causes huge amount of eddy current losses by the slot harmonics with concentrated winding. This loss is roughly 100 times larger than that of distributed winding in high speed operation and it cannot be ignored, especially on traction motors. Each eddy current loss on permanent magnet has been investigated in detail by using FEM(Finite Element Method) instead of EMCNM(Equivalent Magnetic Circuit Network Method) in order to consider saturation and non-linear magnetic property. Simulation-based DOE(Design Of Experiment) is also applied to avoid large number of analyses according to each design parameter and consider expected interactions among parameters. Consequently, the optimal design to reduce the core loss on the permanent magnet while maintaining or improving motor performance is proposed by an optimization algorithm using regression equation derived and lastly, the core loss reduction on the proposed shape of the permanent magnet is verified by FEM.

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3-axis Moving Magnet Type Actuator (가동 자석형 3 축 구동 엑츄에이터)

  • Hur, Young-Jun;Song, Myeong-Gyu;Park, No-Cheol;Yoo, Jeong-Hoon;Park, Young-Pil
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.11a
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    • pp.1033-1036
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    • 2007
  • The optical disc drive has used a high NA objective lens and a shorter wavelength laser diode for high recording density. But high NA and shorter wavelength cause several margins to become short. Focusing and tracking servo has to be more accurate and active tilt compensation mechanism is also needed for coma aberration compensation. In this paper, we proposed 3-axis moving magnet type actuator. For 3-DOF motion, moving coil actuator has to equip 6 wires for supplying 3 independent signals. However, moving magnet type actuator doesn't need to change the configuration of wires because coils are in stator. So, we added tilting mechanism to 2-axis moving magnet actuator which is designed in previous research. Addition of the tilting mechanism cuts down the focusing sensitivity. So, maximization the tilting sensitivity and securing the focusing sensitivity are objectivities of this research. DOE (design of experiments) procedures of electromagnetic circuit are performed for parameter study and the optimization is also performed to maximize the tilt sensitivity. And then the final design is suggested and its performance is verified by FE simulation.

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Design of Moving Magnet Type Optical Pickup Actuator (가동 자석형 광 픽업 엑추에이터 개발)

  • Kim, Sang-Ryong;Kim, Yoon-Ki;Song, Myong-Gyu;Woo, Jung-Hyun;Park, No-Cheol;Yoo, Jeong-Hoon;Park, Young-Pil
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.05a
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    • pp.848-851
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    • 2007
  • Recently, as the demand of the information storage devices with large storage capacity such as BD(Blu-ray Disk) and HDTV(high-definition television) is increased, the optical storage devices are also required to have fast data transfer rate and large storage capacity. To satisfy these requirements, the actuator for optical disk drive should have high flexible mode frequencies for system stability. In this paper, we suggested a moving magnet type actuator having high flexible mode frequency. However, the moving magnet type actuator does not have sufficient driving sensitivities due to the weight of its moving part. To improve driving sensitivities, we designed the model with the closed electromagnetic circuit for tracking direction. In addition, driving sensitivities and flexible mode frequencies were improved by using DOE(Design of Experiments) for magnetic circuit and modifying the lens holder. Consequently, it is confirmed that the designed model is satisfied with the desired specifications.

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A study on the shape optimization of ship's bellows using DOE (실험계획법을 이용한 선박용 벨로우즈의 형상최적화에 관한 연구)

  • Kim J.P.;Kim H.J.;Kim H.S.;Cho U.S.;Jeo S.B.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.637-640
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    • 2005
  • The mechanical properties of bellows, such as the extensibility and the strength can be changed depending on the shape. For the shipbuilding material, it is favorable that the fatigue lift is long due to the elastic property and the reduction of thermal stress in piping system. Nowadays, the domestic production and design of bellows are based on the E.J.M.A Code. Therefore, the design standard is in need because of much errors and lack of detailed analysis. In this study, it is attempted to find out the optimal shape of U-type ship's bellows that is applied to design of experiment using the finite element method. The effective factors, mountain height, length, thickness, and number of mountains and the length of joint are considered and the proper values are chosen for the simulation. The number of mountains are increased, the volume increases above the standard volume and the stress obviously increases. In addition, the effect of the thickness of bellows on the stress is very large. Both of the volume and stress are decreasing at a certain lower value region.

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Systematic Study on Colorative Mechanism of Ancient Goryeo Celadon Glaze by Mossbauer Spectroscopy and Chromaticity Analysis (뫼스바우어 분광법과 색도 분석에 의한 고대 고려청자의 발색메카니즘 연구)

  • Jeon, A-Young;No, Hyung-Goo;Kim, Ung-Soo;Cho, Woo-Seok;Kim, Kyung-Ja;Kim, Jong-Young;Kim, Chin-Mo;Kim, Chul-Sung;Kang, Gyung-In
    • Journal of the Korean Ceramic Society
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    • v.49 no.1
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    • pp.66-71
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    • 2012
  • In ancient Goryeo celadon, the effect of the chemical composition and ionic state of Fe on the color was evaluated by Mossbauer spectroscopy and Design of Experiment (DOE) analysis. The ancient celadon pieces excavated from the kiln sites in GangJin and Buan areas were analyzed by Mssbauer spectroscopy, chromaticity, and DOE analysis. The color of celadon was found to be mainly determined by that of glaze since variations of $L^*$, $a^*$, and $b^*$ values for the body were much smaller than those for the glaze. As $Fe^{2+}$/$Fe^{3+}$ in glaze increases, $L^*$ value increases, whereas $a^*$/$b^*$ value decreases, which is well consistent with the result on the synthetic glaze. As the amount of titanium increases in the glaze, the $a^*$ and $b^*$ values decrease; on the other hand, the $L^*$ value increases, which is well consistent with the result on the synthetic glaze.

Optical Properties of Aspheric Glass Lens using DLC Coated Molding Core (성형용 코어면 DLC 코팅에 의한 비구면 Glass렌즈 광학적 특성에 관한 연구)

  • Kim, Hyun-Uk;Cha, Du-Hwan;Lee, Dong-Gil;Kim, Sang-Suk;Kim, Hye-Jeong;Kim, Jeong-Ho;Jeong, Sang-Hwa
    • Korean Journal of Optics and Photonics
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    • v.18 no.5
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    • pp.362-366
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    • 2007
  • In this research, the optimal grinding condition has been obtained by design of experiment (DOE) fur the development of aspheric lens for the 3 Mega Pixel, 2.5x optical zoom camera-phone module. Also, the tungsten carbide (WC) mold was processed by the method of ultra precision grinding under this optimal grinding condition. The influence of diamond-liked carbon (DLC) coating on form accuracy (PV) and surface roughness (Ra) of the mold was evaluated through measurements after DCL coating using ion plating on the ground mold. Also, aspheric glass lenses were molded, some before DLC coating of the mold and some after the DLC coating. The optical characteristics of each sample, molded by the different molds, were compared with each other.

Evolutionary Optimization of Pulp Digester Process Using D-optimal DOE and RSM

  • Chu, Young-Hwan;Chonghun Han
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.395-395
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    • 2000
  • Optimization of existing processes becomes more important than the past as environmental problems and concerns about energy savings stand out. When we can model a process mathematically, we can easily optimize it by using the model as constraints. However, modeling is very difficult for most chemical processes as they include numerous units together with their correlation and we can hardly obtain parameters. Therefore, optimization that is based on the process models is, in turn, hard to perform. Especially, f3r unknown processes, such as bioprocess or microelectronics materials process, optimization using mathematical model (first principle model) is nearly impossible, as we cannot understand the inside mechanism. Consequently, we propose a few optimization method using empirical model evolutionarily instead of mathematical model. In this method, firstly, designing experiments is executed fur removing unecessary experiments. D-optimal DOE is the most developed one among DOEs. It calculates design points so as to minimize the parameters variances of empirical model. Experiments must be performed in order to see the causation between input variables and output variables as only correlation structure can be detected in historical data. And then, using data generated by experiments, empirical model, i.e. response surface is built by PLS or MLR. Now, as process model is constructed, it is used as objective function for optimization. As the optimum point is a local one. above procedures are repeated while moving to a new experiment region fur finding the global optimum point. As a result of application to the pulp digester benchmark model, kappa number that is an indication fur impurity contents decreased to very low value, 3.0394 from 29.7091. From the result, we can see that the proposed methodology has sufficient good performance fur optimization, and is also applicable to real processes.

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