• Title/Summary/Keyword: DME synthesis

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Kinetics on Direct Synthesis Dimethyl Ether (디메틸에테르의 직접반응 속도론)

  • Cho Wonihl;Choi Chang Woo;Baek YoungSoon;Row Kyung Ho
    • 한국가스학회:학술대회논문집
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    • 2005.10a
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    • pp.83-87
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    • 2005
  • The kinetics of the direct synthesis of DME was studied under different conditions over a temperature range of $220\~280^{\circ}C$, syngas ratio $1.2\~ 3.0$ All experiment were carried out over hybrid catalyst, composed to a methanol synthesis catalyst (Cu/ZnO/$Al_2O_3$) and a dehydration Catalyst ($\gamma$-Al_2O_3$) The observed reaction rate qualitatively follows a Langmiur-Hinshellwood type of reaction mechanism. Such a mechanism is considered with three reaction, methanol synthesis, methanol dehydration and water gas shift reaction. From a surface reaction with dissociative adsorption of hydrogen, methanol and water, individual reaction rate was determined

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Comparison of Counter-Current Cooling and Pool Boiling System Through Modeling and Simulation of a Pilot-Scale Fixed bed Reactor for Dimethyl Ether(DME) Synthesis (Dimethyl Ether(DME) 합성을 위한 파일럿 규모의 고정층 반응기의 모델링과 모사를 통한 향류 냉각방식과 포화액체 풀비등 방식의 비교)

  • Song, Daesung;Go, Jae Wook;Yoon, En Sup
    • Korean Chemical Engineering Research
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    • v.47 no.4
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    • pp.446-452
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    • 2009
  • The behavior of a one-step fixed bed reactor which directly synthesizes dimethyl ether(DME) from Natural Gas was simulated. In the reactor, the prevention of the occurrence of hot spots which can cause deactivation of catalysts is pivotal, since methanol synthesis and dehydration reaction involved in the synthesis of DME are highly exothermic. Therefore, we simulated and compared performance of the reactor with counter-current cooling and pool boiling system that can be applied to a commercial plant. As a result, we found that counter-current cooling system is more effective in terms of CO conversion and DME productivity. However, pool boiling system can operate in a small temperature gradient that can decrease problems caused by hot spot. And, the system can operate in a safer range.

A Study of Membrane Reactor Process for DME synthesis (반응 및 분리공정이 결합된 DME제조 공정개발에 관한 연구)

  • 박상진;윤민영;서봉국;이규호
    • Proceedings of the Membrane Society of Korea Conference
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    • 2004.05b
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    • pp.163-167
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    • 2004
  • Dimethyl ether(DME)는 대기 오염 문제와 에너지 문제가 대두됨에 따라 저공해 경유 대체 연료로 각광받고 있는 물질이다. 최근 들어 메탄올로부터 고체산 촉매를 이용하여 DME를 합성하고자 하는 연구가 활발히 진행 중이다[1-4]. 메탄올로부터 DME의 합성시 촉매로는 제올라이트나 SiO$_2$/${\gamma}$-Al$_2$O$_3$를 사용하기도 하지만 ${\gamma}$-Al$_2$O$_3$나 변형된 ${\gamma}$-Al$_2$O$_3$가 일반적으로 사용된다.(중략)

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ANALYSIS OF THE FIXED BED REACTOR FOR DME SYNTHESIS

  • Song, Dae-Sung;Ahn, Sung-Joon;Cho, Won-Jun;Park, Dal-Keun;Yoon, En-Sup
    • 한국가스학회:학술대회논문집
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    • 2007.04a
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    • pp.27-32
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    • 2007
  • Dimethyl Ether (DME, $CH_3OCH_3$) is the simplest ether and is considered as one of the leading candidates in the quest for a substitute fur petroleum-based fuels. In this work, we analyzed the one-step synthesis of DME in a shell and tube type fixed bed reactor and carried out a simulation with a one-dimensional, steady state model of a heterogeneous catalyst bed, while taking into consideration the heat and mass transfer between the catalyst pellets and reactants gas and the effectiveness factor of the catalysts, together with the reactor cooling through the reactor tube wall. The reactor simulation was carried out under steady state condition and we compared the simulation results with the experimental data obtained from operations of a pilot-scale reactor and found good agreement between them.

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Catalytic Dehydration of Methanol to Dimethyl Ether (DME) over Solid-Acid Catalysts

  • Jun, Ki-Won;Lee, Hye-Soon;Rho, Hyun-Seog;Park, Sang-Eon
    • Bulletin of the Korean Chemical Society
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    • v.23 no.6
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    • pp.803-807
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    • 2002
  • The conversion of dimethyl ether(DME) has been carried out over $\gamma-alumina$, silica-alumina, and modified $\gamma-aluminal$ catalysts. Especially, the water effect has been investigated on purpose to develop a suitable catalyst for one-step synthesis of DME from $CO_2$ hydrgenation, The $\gamma-Al_2O_3$ modified with 1 wt% silica is more active and less deactivated by water than unmodified one. $CO_2has$ no effect on catalytic dehydration of methanol to DME.

Development of High Pressure Membrane-Based Associated Gas Separation System for DME Synthesis (DME 합성을 위한 고압 유휴가스 분리용 Membrane 시스템 개발)

  • Kim, Hackeun;Bae, Myongwon;Lee, Sangjin;Ha, Seongyong;Lee, Chungseop;Mo, Yonggi
    • Transactions of the Korean hydrogen and new energy society
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    • v.26 no.1
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    • pp.45-53
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    • 2015
  • The objective of this study is to develop a gas pro-treatment system for DME synthesis, wherein this system separates $CO_2$ from Flaring gas as Membrane, in order to save raw material ($CH_4$) cost of DME. In this study, hollow fiber membrane is developed, which is able to separate high-pressure gas, supported by polysulfone and coated with amorphous fluorinated polymer. Throughout the evaluation of the membrane's separation characteristics, the membrane is applied to this system. The membrane is designed by 2 stages for over 90% removal rate of $CO_2$ and over 90% recovery rate of $CH_4$. The bench scale of pro-treatment system is developed as $25Nm^3/hr$.

The Study of KOGAS DME Process in Small and Medium Sized Gas Field Containing $CO_2$ ($CO_2$가 함유된 중소규모 가스전을 위한 KOGAS DME Process 연구)

  • Mo, Yong-Gi;Cho, Won-Jun;Song, Taek-Yong;Baek, Young-Soon
    • Journal of the Korean Institute of Gas
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    • v.14 no.4
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    • pp.51-55
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    • 2010
  • The global activities to reduce the $CO_2$ emission as a greenhouse gas have been various efforts. Under this circumstance, small and medium sized gas field containing $CO_2$ to develop as LNG is not economic feasibility. Particularly, for the separation of $CO_2$ in gas field, separation facilities should be installed to add. This is and increase in plant construction cost and separated $CO_2$ emission into the atmosphere is not the result of greenhouse gas reduction. When the uneconomic gas field apply the KOGAS DME process, the gas field containing $CO_2$ can be increase economic feasibility because of natural gas and $CO_2$ can be use to resource gas. The Tri-reformer produced syngas as H2 and CO in KOGAS DME process and the resource gases are natural gas, steam, oxygen and $CO_2$. The $CO_2$ is used as raw material gases from recover $CO_2$ in DME process. In this study, we investigated range of application of $CO_2$ in gas field.

Study on the Optimum Design of High Pressure Common-rail DME Injector Nozzle with Consideration of Cavitation (공동현상을 고려한 커먼레일용 고압 DME 인젝터 노즐의 최적 설계 연구)

  • Jeong, Soo-Jin;Park, Jung-Kwon;Lee, Sang-In
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.1
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    • pp.99-106
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    • 2013
  • DME (Di-Methyl Ether) is synthetic product that is produced through dehydration of methanol or a direct synthesis from syngas. And it is able to save fossil fuel and reduce pollutants of emission such as PM and $CO_2$. In spite of its advantages it is difficult to design DME fuelled engine system because DME fuel may cause to severely generate cavitation and corrosion in fuel delivery system due to physical properties of DME. Therefore, in this study three-dimensional internal flow characteristics with consideration of cavitation were predicted in the DME injector using diesel and DME fuel. Moving grid technique was employed to describe needle motion and 1-D hydraulic simulation of injector was also simulated to obtain transient needle motion profiles. The results of simulation show that cavitations was generated at the inlet of nozzle near high velocity region both diesel and DME. And mass flow rate of DME is reduced by 4.73% compared to that of diesel at maximum valve lift because cavitation region of DME is much more larger. To increase flow rate of DME injector, internal flow simulation has been conducted to investigate the nozzle hole inner R-cut effect. The flow rates of diesel and DME increase as R-cut increases, and flow coefficient of DME fuel injector was increased by 6.3% on average compared with diesel fuelled injector. Finally, optimum shape of DME injector nozzle is suggested through the comparison of flow coefficient with variation of nozzle hole inner R-cut.