• Title/Summary/Keyword: DESTRUCTIVE TESTING

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Development of Magnetic Phase Detection Sensor for the Steam Generator Tube in Nuclear Power Plants

  • Son, De-Rac;Joung, Won-Ik;Park, Duck-Gun;Ryu, Kwon-Sang
    • Journal of Magnetics
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    • v.14 no.2
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    • pp.97-100
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    • 2009
  • A new eddy current testing probe was developed to separate the eddy current signal distortion caused by permeability variation clusters and ordinary defects created in steam generator tubes. Signal processing circuits were inserted into the probe to increase the signal-to-noise ratio and allow digital signal transmission. The new probe could measure and separate the magnetic phases created in the steam generator tubes in the operating environment of a nuclear power plant. Furthermore, the new eddy current testing probe can measure the defects in steam generator tubes as rapidly as a bobbin probe with enhanced testing speed and reliability of defect detection.

Estimation of Rockbolt Integrity by Using Non-Destructive Testing Techniques(I) -Numerical and Experimental of Applicability- (비파괴 시험기법을 이용한 록볼트의 건전도 평가(I) -수치해석 및 실험적 적용성 평가-)

  • Lee, Jong-Sub;Lee, Yong-Jun;Eom, Tae-Won;Han, Shin-In;Lee, In-Mo
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.8 no.1
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    • pp.3-12
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    • 2006
  • The purpose of this study is to describe the Non-Destructive Testing(NDT) of the rockbolt and investigate the applicability of the NDT methods to estimate the integrity of the rockbolt. To examine the rockbolt integrity including rockbolt itself and grouting material, two methods are adopted: numerical and experimental methods. In the numerical method, the numerical code DISPERSE is used to analyze the dispersion of the rockbolt. The dispersion curve shows the effects of the thickness and stiffness of grouted materials on the embedded rockbolt. Therefore, the optimal frequency for the integrity test of the rockbolt is obtained: 20~120kHz in L(1,0) mode. In the experimental methods, destructive and non-destructive tests are carried out in a laboratory. In the non-destructive test, the low frequency mode generated by an impact and t he high frequency mode generated by an ultrasonic transducer seem to characterize the rockbolt condition readily. The experimental results show that the guided waves attenuate more significantly when the stiffness of the grouted material increases and/or the zone of the defect increases. Meanwhile, the ultimate capacity of rockbolt was evaluated through the pull-out tests and is compared to the NDT results. This study demonstrates that the NDT is a valuable tool for the rockbolt integrity evaluation.

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Applying a Forced Censoring Technique with Accelerated Modeling for Improving Estimation of Extremely Small Percentiles of Strengths

  • Chen Weiwei;Leon Ramon V.;Young Timothy M.;Guess Frank M.
    • International Journal of Reliability and Applications
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    • v.7 no.1
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    • pp.27-39
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    • 2006
  • Many real world cases in material failure analysis do not follow perfectly the normal distribution. Forcing of the normality assumption may lead to inaccurate predictions and poor product quality. We examine the failure process of the internal bond (IB or tensile strength) of medium density fiberboard (MDF). We propose a forced censoring technique that closer fits the lower tails of strength distributions and better estimates extremely smaller percentiles, which may be valuable to continuous quality improvement initiatives. Further analyses are performed to build an accelerated common-shaped Weibull model for different product types using the $JMP^{(R)}$ Survival and Reliability platform. In this paper, a forced censoring technique is implemented for the first time as a software module, using $JMP^{(R)}$ Scripting Language (JSL) to expedite data processing, which is crucial for real-time manufacturing settings. Also, we use JSL to automate the task of fitting an accelerated Weibull model and testing model homogeneity in the shape parameter. Finally, a package script is written to readily provide field engineers customized reporting for model visualization, parameter estimation, and percentile forecasting. Our approach may be more accurate for product conformance evaluation, plus help reduce the cost of destructive testing and data management due to reduced frequency of testing. It may also be valuable for preventing field failure and improved product safety even when destructive testing is not reduced by yielding higher precision intervals at the same confidence level.

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A Study on Quantitative Flaw Evaluation of Nuclear Power Plant Steam Generator Tube by Ultrasonic Testing (초음파를 이용한 원자력발전소 증기발생기 전열관의 정략적 결함 평가에 관한 연구)

  • Yoon, Byung-Sik;Kim, Yong-Sik;Lee, Hee-Jong;Lee, Yong-Ho
    • Journal of the Korean Society for Nondestructive Testing
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    • v.26 no.1
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    • pp.12-17
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    • 2006
  • A steam generator of nuclear power plant has thousands of thin tubes. These tubes play an important role in maintaining the pressure boundary between the primary and secondary side of nuclear power plant. The steam generator tube is easy to be damaged because of the severe operating conditions such as the high temperature and pressure. Therefore, tremendous efforts are made to assess the structural integrity of the steam generator tubes. The eddy current test is the most popular non-destructive test to assess the integrity of the tubes. However, the eddy current test has the limitation to size the flaw accurately because the eddy current signal behavior depends on the total volume of flaw. This paper shows the possibility that the ultrasonic test method can be applied to detect the flaws in the steam generator tubes and to measure them quantitatively. From the test results, it is expected that if the ultrasonic test is put to practical use in the steam generator tube inspection, the inspection results will be improved.

The Study on Design of lead monoxide based radiation detector for Checking the Position of a Radioactive Source in an NDT (비파괴검사 분야에서 방사선원의 위치 확인을 위한 산화납 기반 방사선 검출기 설계에 관한 연구)

  • Ahn, Ki-Jung
    • Journal of the Korean Society of Radiology
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    • v.11 no.4
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    • pp.183-188
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    • 2017
  • In recent years, the automatic remote control controller of the gamma ray irradiator malfunctions, and radiation workers are continuously exposed to radiation exposure accidents. In the non-destructive testing field, much time and resources are invested in establishing a radioactive source monitoring system in order to prevent potential incidents of radiation. In this study, the gamma-ray response properties of the lead monoxide-based radiation detector were estimated through monte carlo simulation as a previous study for the development of a radioactive source location monitoring system that can be applied universally to various non-destructive testing equipment. As a result of the study, the optimized thickness of the radiation detector varies according to the gamma-ray energy emitted from the radioactive source, and the optimized thickness gradually increases with increasing energy. In conclusion, the optimized thickness of the lead monoxide-based radiation detector was $200{\mu}m$ for the Ir-192, $150{\mu}m$ for the Se-75 and $300{\mu}m$ for the Co-60. Based on these results, the appropriate thickness of lead monoxide-based radiation detector considering secondary-electron equilibrium was evaluated to be $300{\mu}m$ for general application. These results can be used as a basic data for determining the appropriate thickness required in the radiation detector when developing a radiation source location monitoring system for universal application to various non-destructive testing equipment in the future.

A Study on Non-Destructive Safety Evaluation Platform of Internal Defects of the Composite Hydrogen Tank using Finite Element Analysis (유한요소해석을 이용한 수소압력용기 비파괴 시험 평가 플랫폼의 안전성 기준 개발 연구)

  • Yongwoo Lee
    • Journal of Platform Technology
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    • v.10 no.4
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    • pp.3-10
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    • 2022
  • In this study, damage resulting from internal flaws was investigated by finite element analysis for the safety evaluation of a non-destructive testing platform for hydrogen pressure vessels. A specimen was modeled and calculated using finite element analysis to determine material properties in accordance with the parameters of the composite material in order to assess the safety of the Type 4 hydrogen pressure vessel. Through this, flaws in the hydrogen pressure vessel were modeled, and test conditions were provided in accordance with rules to look into whether there was safety. Delamination, foreign object, and vertical cracks were modeled for internal flaws, and damage was examined in accordance with failure criteria. As the delamination defect approached the interior of the hydrogen pressure tank, it became more likely to cause damage. Additionally, as the crack depth grew in the case of vertical cracks, the likelihood of crack propagation rose. On the other hand, it was anticipated that the foreign item defect would suffer more damage from the outside in. A non-destructive testing platform will be used to assess the safety of fuel cell vehicles that are already in operation in future research.

Testing of Mechanical Properties on Dissimilar Metal Friction Welds (異性材料 마찰용접부의 기계적 성질검사)

  • 나석주
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.8 no.1
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    • pp.41-47
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    • 1984
  • Increase of the requirements on quality of welded structures necessitates the improvement of known inspection methods and the introduction of progressive new techniques. Non-destructive methods are the most advanced, but there are considerable difficulties in using the methods of radiography with electromagnetic rays and ultrasonic testing in the inspection of dissimilar metal friction welds, because their physical and mechanical properties are changed very rapidly at the interface. The values of simple mechanical test for dissimilar metal friction welds have always been dubious, as the strength of the bond is often greater than that of the softer materials being jointed. Thus, in this paper some conventional mechanical testing methods are examined in an attempt to determine a technique for dissimilar metal friction welds, which will give a reliable quantitative indication of the weld quality. From the considered static and dynamic testing methods the impact bending test on unnotched and notched specimens are the most sensitive to find out the small joining defects in the interface.

Development of Calibration System for Contact Transducer (초음파 탐촉자의 교정 시스템 개발)

  • Nam, Y.H.;Seong, U.H.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.19 no.4
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    • pp.294-299
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    • 1999
  • In this paper, the calibration system for contact transducer has been developed to improve the reliability of the inspection result of ultrasonic testing on rotors. This system consists of signal processing parts: (oscilloscope, spectrum analyzer, pulser/receiver), standard block, and user interface program. Signal processing for the calibration system was performed quickly with high accuracy. The developed system has been applied to a practical calibration of probe using the non-destructive testing on rotors, and demonstrated high sensitivity and precision.

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