• 구강회복응용과학지
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• 제28권2호
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• pp.147-161
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• 2012

본 연구에서는 유한요소해석 방법을 사용하여 임플란트 지지 3본 고정성 가공 의치에 수평적인 부적합이 존재할 때 그 정도가 임플란트 인접골 응력 발생에 미치는 영향에 대해 조사하였다. 3본 고정성 가공의치, 임플란트/악골 복합체로 구성된 해석 모델은 3차원으로 연구되었다. 3본 고정성 가공의치의 체결 간격은 하악 제2 소구치와 제2 대구치에 17.9mm 거리로 식립된 임플란트 간격에 비해 0.1mm 짧거나(17.8mm), 0.1mm 길게(18.0mm) 모델링하였다. 3본 고정성 가공의치와 임플란트 지대주 간의 체결은 총 6단계로 모사되었고 각 단계별로 가공의치가 하방으로 0.1mm 씩 변위되었다. 유한요소해석에는 PC용으로 출시된 DEFORM$^{TM}$ 3D 프로그램(ver 6.1, SFTC, Columbus, OH, USA)을 사용하였다. 3본 고정성 가공의치와 임플란트 사이의 응력은 von-Mises 응력, 최대 압축 응력, 필요한 경우 방사상 응력을 평가하였다. d=18.0mm인 모델에서는 가공의치와 지대주간의 체결이 이루어지지 않은 반면, d=17.8mm 인 모델에서는 성공적으로 체결이 가능했다. 체결 여부를 떠나 과도하게 높은 응력이 체결과정과 그 이후에 발생되었는데, 17.8mm 모델의 경우 체결완료 후에도 임플란트 주위 변연골에서 잔류하는 인장 및 압축 응력이 각각 최대 186.9MPa과 114.1MPa이었다. 이 경우 임플란트로부터 2mm 떨어진 부분까지 압축 응력이 골개조 장애 임계 응력인 55MPa($4,000{\mu}{\varepsilon}$과 같은 크기)보다 크게 측정되었다. 3본 고정성 가공의치의 0.1mm 크기의 수평적 부적합은 체결 과정뿐만 아니라 완료 후에도 인접 변연골에 높은 응력을 발생시킬 수 있다.

• 소성∙가공
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• 제24권4호
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• pp.264-271
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• 2015

In the current study, a method was proposed to quantitatively predict the wear and fatigue life of a shearing die in order to determine an effective replacement period for the die. The shearing die model of a retainer manufacturing process was used for the proposed method of quantitative life prediction. The retainer is produced through shearing steps, such as piercing and notching. The shearing die of the retainer is carefully controlled because the dimensional accuracy of the retainer is critical. The fatigue life for the shearing die was predicted using ANSYS considering S-N curves of STD11 and Gerber’s equation. The wear life for the shearing die was predicted using DEFORM-3D considering the Archard’s wear model. Experimental shearing of the retainer was conducted to verify the effectiveness of the proposed method for predicting die life. The fatigue failure of the shearing die was macroscopically measured. The wear depth was measured using a 3D coordinate measuring machine. The results showed that the wear and fatigue life in the FE analysis agree well with the experimental results.

• 한국기계가공학회지
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• 제15권4호
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• pp.118-124
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• 2016

In this paper, the model to develop the forming process for turbine seal is suggested. And numerical approach for the shape design of the turbine seal is examined. Because of the thin thickness of the turbine seal, the seal is easily fractured in the manufacturing process. The main factors of the seal manufacturing consist of addendum angle and dedendum angle, fillet on the addendum face, number of the gear teeth, sheet initial location and gear initial location, rake and vertical clearance. The structure and shape of seal are modeled using the commercial 3D mechanical design program, CATIA(V5/R20). Also, rolling process to manufacture the turbine seal is analyzed using DEFORM$^{TM}$-3D(V11), commercial forming analysis software and runs under PC workstation. This study focused on the shape design of turbine seal. Through this research, the main factors to make the turbine seal for airplane turbine engine can be obtained. This study results are reflected to the shape design for turbine seal.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2008년도 추계학술대회 논문집
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• pp.426-430
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• 2008

Hot shear-welding is a process of bonding two plates together by using shearing stress in a controlled manner. This study dealt with the hot shear-welding process of two aluminum plates. These two plates were piles up in the shear-welding mold. Due to the shearing stress, these two plates were cut off longitudinally, and meantime they were welded together. During this process the control of the surplus material flow is very important, and it can be realized by designing the overlapping length and the shape of the cavity. The commercial software Deform-3D was employed to predict the effect of these two factors. The overlapping length and the shape of the cavity that presents the optimum design was then developed to get a good shear-welding process.

• 대한기계학회논문집A
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• 제27권7호
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• pp.1243-1250
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• 2003

In the present study, hot forging process for a lower arm connector of an automobile was investigated. An FEM code, DEFORM-3D, was used to analyze the process and the process parameters, such as temperature, strain and strain rate, were obtained. The microstructure of the connector was predicted by applying the Sellars and Yada microstructure evolution models to the process parameters. The method of microstructure prediction used in the present study seems to be effective for the quality assurance of a forged automotive product.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2001년도 추계학술대회 논문집
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• pp.208-211
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• 2001

In the drawing from round billet to non-circular section there are two different processes through solid hole die(HD) and the other cassette roller dies(CRD). The CRD process has several cassette type rollers and a billet is able to move through the given gaps between two profiled rollers. The objective of this study is based on the analysis and evaluation of two aforementioned processes using experiments and finite element simulation. In order to simulate the multi-stage drawing process from circular sectioned billet to rounded square section, the finite element analysis is applied to the process using a commercially available DEFORM-3D code. Two types of experimental drawing tests through designed and manufactured dies for pure copper and aluminum alloy are carried out at room temperature. The analysis included comparison of material properties before and after drawing of each process and also provide some useful information by a FEM simulation.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2003년도 The 8th Asian Symposium on Precision Forging ASPF
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• pp.22-25
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• 2003

The forming limits are studied for cold upsetting of high strength aluminium alloy in the present paper. Different geometry ratio and frictional conditions are investigated in the forgeability test to evaluate the forming limits and also to obtain the various strain paths. The critical fracture value can be obtained by integrating along the strain path till free surface crack initiation. To predict the damage evolution of cold upsetting, the computer-aided evaluation of forming limits is obtained by using the finite-element software DEFORM-3D and the modified Cockcroft-Latham criterion. The predicted theoretical limit strains agree quite well with the experimental results.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2006년도 춘계학술대회 논문집
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• pp.333-336
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• 2006

A new forming method for metal/ other metal two-layer tubes by multi-billet extrusion (MBE) is introduced. The forming possibilities of two-layer tubes CDA 365(inner)/Al 1100(outer) and Al 2014(inner)/Al 1100(outer) by MBE are investigated according to the given frictional condition and die profile. The results show that two-layer tube composed by two types tube as abovementioned can be manufactured by MBE. Some stated variables in the forming process such as effective stress and normalized pressure at welding surface are analyzed by FEM code ($DEFORM^{TM}$-3D)

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2006년도 춘계학술대회 논문집
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• pp.207-210
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• 2006

Behavior of dynamic/static recrystallization during hot deformation of Cast alloy 718 was investigated. For this purpose, hot compression test and FE-simulation were conducted via Thermecmaster-Z and DEFORM-3D, respectively. The microstructural evolution during hot compression and post heat-treatment was investigated and deformation mechanism were analyzed by stress-strain curve, FE-simulation and microstructure. FE-simulation results show that the temperature difference between top-die and billet has considerable influence on the final shape of compressed specimen. The relation between applied load and processing time was predicted by the FE-simulation.

• 한국복합재료학회:학술대회논문집
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• 한국복합재료학회 2004년도 추계학술발표대회 논문집
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• pp.278-281
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• 2004

In this paper, the thermomechanical responses of shape memory alloy (SMA) actuators and their applications as the shape adaptive structures combining SMA actuators produced in the form of strip with composite structures are investigated. The numerical algorithm of the 3-D SMA thermomechanical constitutive equations based on Lagoudas model is implemented to analyze the unique characteristics of SMA strip. Also, the incremental SMA constitutive equations are implemented in the user subroutine UMAT by using ABAQUS finite element program. The shape change of structure is caused by initially strained SMA strip bonded on the surface of the composite structure when thermally activated. Numerical results show that SMA strip actuator can generate enough recovery force to deform the composite structure and sustain the deformed shape subjected to large external load, simultaneously.