• Journal of Advanced Marine Engineering and Technology
• /
• v.29 no.8
• /
• pp.891-898
• /
• 2005

Inertia welding is a solid-state welding process in which butt welds in materials are made in bar and in ring form at the joint race, and energy required lot welding is obtained from a rotating flywheel. The stored energy is converted to frictional heat at the interface under axial load. The quality of the welded joint depends on many parameters, including axial force, initial revolution speed and energy amount of upset. working time, and residual stresses in the joint. Inertia welding was conducted to make the large exhaust valve spindle for low speed marine diesel engine. superalloy Nimonic 80A for valve head of 540mm and high alloy SNCrW for valve stem of 115mm. Due to different material characteristics such as, thermal conductivity and flow stress. on the two sides of the weld interface, modeling is crucial in determining the optimal weld geometry and Parameters. FE simulation was performed by the commercial code DEFORM-2D. A good agreement between the Predicted and actual welded shape is observed. It is expected that modeling will significantly reduce the number of experimental trials needed to determine the weld parameters. especially for welds for which are very expensive materials or large shaft. Many kinds of tests, including macro and microstructure observation, chemical composition tensile , hardness and fatigue test , are conducted to evaluate the qualify of welded joints. Based on the results of the tests it can be concluded that the inertia welding joints of the superalloy exhaust valve spindle are better properties than the material specification of SNCrW.

• Journal of the Korean Society for Precision Engineering
• /
• v.19 no.8
• /
• pp.212-219
• /
• 2002

The pipe with a long-neck flange is widely used in power plants, chemical plants, and shipbuilding companies. Now the pipe with a long-neck flange is manufactured by welding a thick flange to a pipe. But this long-neck flange pipe has some defects in the welding region such as unfitting and local thermal fatigue, which weaken the strength around the neck of the flange. Moreover, after welding the flange, the contacting surfaces of the flange have to be machined flat. So, that is uneconomical. Therefore, to solve the above problems of the long-neck flange pipe, a new process, which has no defects around the flange neck, is required. In this study, three forming processes are suggested to get an enhanced long-neck flange. First suggested process consists of conical forming and flange forming. Second and third suggested processes consist of the bulging of a long pipe locally heated by induction coils and the flange forming. The differences between second and third suggestions are the thickness and local heating area of the pipe. That is, the thickness of the initial pipe of third suggestion is larger than that of the final product, and the local heating area is smaller than that of second suggestion. These three suggestions for forming a long-neck flange are simulated by FE analyses with a commercial code DEFORM 2D. Especially, the theoretical result of FE analysis on the first suggestion for forming a long-neck flange is verified by the experiment with aluminum 6063 pipes. From the theoretical and experimental results, it is concluded that three suggested processes are very useful in order to manufacture the pipe with a long-neck flange without any defects.

• Journal of the Korean Society for Nondestructive Testing
• /
• v.37 no.2
• /
• pp.91-98
• /
• 2017

Recently, composite materials have been mainly used in the main wings, ailerons, and fuselages of aircraft and rotor blades of helicopters. Composite materials used in rapid moving structures are subject to impact by hail, lightning, and bird strike. Such an impact can destroy fiber tissues in the composite materials as well as deform the composite materials, resulting in various problems such as weakened rigidity of the composite structure and penetration of water into tiny cracks. In this study, experiments were conducted using a 2 kW halogen lamp which is most frequently used as a light source, a 2 kW near-infrared lamp, which is used for heating to a high temperature, and a 6 kW xenon flash lamp which emits a large amount of energy for a moment. CFRP composite sandwich panels using Nomex honeycomb core were used as the specimens. Experiments were carried out under impact damages of 1, 4 and 8 J. It was found that the detection of defects was fast when the xenon flash lamp was used. The detection of damaged regions was excellent when the halogen lamp was used. Furthermore, the near-infrared lamp is an effective technology for showing the surface of a test object.

• Journal of Korean Society of Steel Construction
• /
• v.18 no.3
• /
• pp.349-359
• /
• 2006

This paper presents a new block stiffness matrix for the analysis an orthogonal Cartesian coordinate system. The displacement fields are defined using the first order shear deformable beam theory. The longitudinal displacement can be expressed as the sum of the projected plane deformation of the cross-section due to Timoshenko's beam theory and axial warping deformation due to modified Vlasov's thin-waled beam theory. The derived element takes into account flexural shear deformation and torsional warping deformation. Three different types of beam elements, namely, the two-noded, three-noded, and four-noded beam elements, are developed. The quadratic and cubic elements are found to be very efficient for the flexural analysis of laminated composite beams. The versatility and accuracy of the new element are demonstrated by comparing the numerical results available in the literature.

• Journal of Korean Society of Environmental Engineers
• /
• v.33 no.9
• /
• pp.686-691
• /
• 2011

The $CO_2$ adsorption and characteristics of mesoporous silica MCM-41 impregnated by MEA (Monoethanolamine) were examined in this study. The adsorbents were characterized by XRD (X-ray powder diffraction), FT-IR (Fourier transform infrared spectroscopy), $N_2$ adsorption-desorption isotherms. $CO_2$ adsorption measurements were carried out using a GC-TCD unit using 15% $CO_2$ gas. The $CO_2$ adsorption capacity of MCM-41 increased by MEA contents to 10~40 wt%, otherwise MEA content of 50 wt% was decreased $CO_2$ adsorption capacity. The amines tended to deform at MCM-41 surface if too many amines were provided. Therefore $CO_2$ adsorption capacity can be decreased. The results of this study suggest it is important to control content of MEA in MCM-41 for adsorption of $CO_2$.

• Structural Monitoring and Maintenance
• /
• v.1 no.4
• /
• pp.371-392
• /
• 2014

Long-span cable-supported bridges are flexible structures vulnerable to unsymmetric loadings such as railway traffic and strong wind. The torsional dynamic response of long-span cable-supported bridges under running trains and/or strong winds may deform the railway track laid on the bridge deck and affect the running safety of trains and the comfort of passengers, and even lead the bridge to collapse. Therefore, it is eager to figure out the torsional dynamic response of long-span cable-supported bridges under running trains and/or strong winds. The Tsing Ma Bridge (TMB) in Hong Kong is a suspension bridge with a main span of 1,377 m, and is currently the world's longest suspension bridge carrying both road and rail traffic. Moreover, this bridge is located in one of the most active typhoon-prone regions in the world. A wind and structural health monitoring system (WASHMS) was installed on the TMB in 1997, and after 17 years of successful operation it is still working well as desired. Making use of one-year monitoring data acquired by the WASHMS, the torsional dynamic responses of the bridge deck under rail traffic and strong winds are analyzed. The monitoring results demonstrate that the differences of vertical displacement at the opposite edges and the corresponding rotations of the bridge deck are less than 60 mm and $0.1^{\circ}$ respectively under weak winds, and less than 300 mm and $0.6^{\circ}$ respectively under typhoons, implying that the torsional dynamic response of the bridge deck under rail traffic and wind loading is not significant due to the rational design.

• Journal of the Earthquake Engineering Society of Korea
• /
• v.12 no.4
• /
• pp.35-44
• /
• 2008

A self-centering energy-dissipative(SCED) bracing system has recently been developed as a new seismic force resistant bracing system. The advantage of the SCED brace system is that, unlike other comparable advanced bracing systems that dissipate energy such as the buckling restrained brace(BRB) system, it has a self-centering capability that reduces or eliminates residual building deformations after major seismic events. In order to investigate the effects of torsion on the SCED brace and BRB systems, nonlinear time history analyses were used to compare the responses of 3D model structures with three different amounts of frame eccentricity. The results of the analysis showed that the interstory drifts of SCED braced frames are more uniform than those of BRB frames, without regard to irregularity. The residual drift and residual rotation responses tended to decrease as irregularity increased. For medium-rise structures, the drift concentration factors(DCFs) for SCED systems were lower than those for BRB frames. This means that SCED-braced frames deform in a more uniform manner with respect to building height. The effect of the torsional irregularity on the magnitude of the DCFs was small.

• Journal of the Korean Society for Aeronautical & Space Sciences
• /
• v.35 no.9
• /
• pp.778-782
• /
• 2007

In the present study, design and forming process of fabricating titianium lightweight components are developed with applicaton of superplastic forming and diffusion bonding technology. SPF/DB(Superplastic forming/Diffusion bonding) technology is one of the advanced technologies to reduce production cost and weight and currently applied to aircrafts and space launchers in foreign countries. The present study constructs an analysis model to predict superplastic forming behavior of titanium alloy, which is well known for its resistance to deform. The experimental results show the forming of titanium lightweight sandwich structure is successfully performed from 3 sheets of Ti-6Al-4V. The results demonstrate that the developed technology to process design of SPF/DB by the finite element method can be applied to various types of components.

• Archives of Plastic Surgery
• /
• v.38 no.1
• /
• pp.53-62
• /
• 2011

Purpose: Even though Augmentation rhinoplasty is very popular surgical procedure, it is not easy to obtain ideal materials for augmentation. Many different synthetic materials are used but frequent complications are seen such as infection, extrusion, deform, and dislocation. Autologous tissues were used for augmentation rhinoplasty. We used dermofat graft and fat injection in augmentation rhinoplasty minimizing these problems. Methods: From 2006 to 2009, we used autologous tissues in augmentation rhinoplasty in 40 patients, 20 patients with dermofat graft and other 20 patients were treated with fat injection only. Dermofats were harvested from sacral area. gluteal fold, groin and preexisting scar tissue. Dermofats were inserted with small stab wound and fat tissues were injected as Coleman's technique. The patients were followed up 6 months to 5 years. Results: Most of the patients were satisfied in shape and height the nose. Early complications such as hematoma, infection and seroma were not found. Secondary fat injection was performed in 3 patients (15%) of dermofat graft group instead of 7 patients (35%) of fat injection only group. Conclusion: We obtained satisfactory results in augmentation rhinoplasty with dermofat graft and fat injection. Secondary fat injections were more often in fat injection group than dermofat graft group. Dermofat graft and fat injection could be another alternative technique for augmentation rhinoplasty and fat injection could be a secondary adjunctive treatment for undercorrection due to absorption.

• Journal of the Society of Naval Architects of Korea
• /
• v.39 no.2
• /
• pp.69-80
• /
• 2002

Sequential process of roll-bending and line heating has been used to deform the curved hull-plates in shipyards. A growing interest for the mechanization or automation of the line heating process has been noted. Relations between heating conditions and residual deformations are important components needed for the mechanization. The residual deformations are investigated by using a thermal elastic-plastic analysis based on the finite element analysis(FEA). Several experiments are also performed to examine the validity of the results of FEA. The input parameters of line heating are suggested by dimensional analysis of line heating. The dimensional analysis can extract the primary input-parameters of line heating. The relations between the heating conditions and the residual deformations are set up by multi-variate analysis and multiple-regression method. This study suggests a method for the relation between the heating conditions and the deformations lying under the line heating.