• 한국기계가공학회지
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• 제21권4호
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• pp.39-45
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• 2022

In this study, it was verified that carbon-ceramic brake discs can replace existing cast-iron brake discs of the same size. In addition, a method of pretreating carbon fiber to secure heat dissipation characteristics while using a small amount of carbon fiber was established. The thermal conductivity and bending strength characteristics were analyzed according to the carbon content, and brake braking tests were conducted. Through pretreatment, the maximum temperature was lowered by 16 ℃ compared to the case using only carbon fiber, and the cooling rate was improved by approximately 10% compared to metal brake discs. However, the total heat capacity increased as the mass increased owing to the reaction. Thus, the measured temperature was higher than that of the metal brake disc; therefore, additional research is required.

• Composites Research
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• 제37권3호
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• pp.219-225
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• 2024

정찰위성의 탑재체인 위성용 전개형 반사판 안테나는 발사 환경에 대한 구조안정성 및 궤도 환경에 대한 운용 성능을 고려하여 경량화, 고성능의 구조 개발이 필수적이다. 그 중, 복합재 주반사판은 전개형 반사판 안테나를 구성하는 핵심 구성품이며, 발사체 탑재 성능을 고려한 경량 설계 뿐만 아니라 위성체 임무 수행 중 민첩한 자세제어 기동 이후 높은 품질의 위성 영상을 획득하기 위해서는 높은 전개 시 강성을 갖는 고성능의 주반사판 개발이 요구된다. 주반사판 개발을 위해 전개형 반사판 안테나를 구성하는 복합재 주반사판의 적층 설계 및 재료 물성에 따른 구조적 성능을 분석하여 주반사판의 초기 설계안을 도출하였으며, 도출된 초기 설계안을 기준으로 제작 공정을 변수로 4가지 타입의 복합재 주반사판을 제작하였다. 공정 변수로는 복합재 구조의 성형 공정, 탄소 섬유 복합재 시트와 허니콤 코어 간 접착 필름의 적용 유/무, 샌드위치 복합재 내부의 벤팅 경로를 선정하였다. 제작된 4가지 종류의 주반사판에 대해 무게 측정, 비파괴 검사, 표면오차 측정 및 모드 시험을 통한 전개 시 강성 측정을 수행하였으며, 경량 및 구조적 성능을 향상시킬 수 있도록 접착 필름을 미적용하며 벤팅 경로를 포함하는 주반사판 제작 공정을 선정하여 SAR(합성 개구 안테나)를 포함한 위성체에 실 적용이 가능한 복합재 주반사판을 개발하였다.

• 한국군사과학기술학회지
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• 제23권5호
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• pp.475-484
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• 2020

Individual curing process of each layer in two resin composites can be caused the separation between two layers. In this study, co-curing process for two resin composites is suggested to improve the inter-layer bonding. Glass fiber reinforced composites with phenolic and epoxy resins were manufactured by co-curing process, and several types of glass/phenolic composites were considered to confirm the application on two resin composites. Experiments for smoke resistance, scratch resistance and flexural strength were carried out to verify requirements corresponding to thermal and mechanical environments. It was validated that two resin composites with phenolic resin impregnated prepreg exhibits good thermal and mechanical characteristics, and it can serve as highly effective composite structures in aerospace and many industry areas.

• 한국자동차공학회논문집
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• 제16권1호
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• pp.100-105
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• 2008

Cross-drilling on the brake disc is generally known as a way of improving cooling efficiency. In other theories, cross-drilled holes act like a path of gas or water and are also known that they can reduce fading and wetting of brake rotors. However, in disc rotors with cross-drilling, thermal crack phenomena have been reported more frequently and more manufacturing cost should be paid than non cross-drilled disc rotors. In this study, to examine various effects of cross-drilling on the brake disc, two kinds of brake disc rotors, cross-drilled and non cross-drilled, were used in computational fluid dynamic analyses and dynamometer tests.

• 한국세라믹학회지
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• 제42권8호
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• pp.593-598
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• 2005

Polycarbosilane was synthesized by the Kumada rearrangement of polydimethylsilane in the presence of zeolite (ZSM-5) as a catalyst at $350^{\circ}C$. The prepared polycarbosilane had very low molecular weight ($M_w=500$), so that it was not suitable to fabricate SiC fiber by melt spinning. Further polymerization of PCS was conducted around $400^{\circ}C$ to obtain spinnable polycarbosilane. After polymerization, the polycarbosilanes were isolated by distillation according to the molecular weight distributions. The PCS with a controlled molecular weight distribution was spun into continuous polycarbosilane green fibers. The PCS green fiber was successfully transformed into silicon oxycarbide fiber. The room temperature strength of the SiC fiber was around 1.5 - 1.8 GPa. The oxidation behavior and the tensile strength after oxidation were also evaluated.

• Carbon letters
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• 제12권4호
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• pp.223-228
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• 2011

In this present work, the effect of additional heat-treatment (AHT) in the range from $1800^{\circ}C$ to $2400^{\circ}C$ on the chemical composition, morphology, microstructure, tensile properties, electrical resistivity, and thermal stability of commercial polyacrylonitrile (PAN)-based carbon fibers was explored by means of elemental analysis, electron microscopy, X-ray diffraction analysis, single fiber tensile testing, two-probe electrical resistivity testing, and thermogravimetric analysis (TGA). The characterization results were in agreement with each other. The results clearly demonstrated that AHTs up to $2400^{\circ}C$ played a significant role in further contributing not only to the enhancement of carbon content, fiber morphology, and tensile modulus, but also to the reduction of fiber diameter, inter-graphene layer distance, and electrical resistivity of "as-received" carbon fibers without AHT. The present study suggests that key properties of commercial PAN-based carbon fibers of an intermediate grade can be further improved by proprietarily adding heat-treatment without applying tension in a batch process.

• 반도체디스플레이기술학회지
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• 제14권2호
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• pp.61-65
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• 2015

SiC composite materials are usually used to very high temperature condition such as thermal protection system materials at space vehicles, combustion chambers or engine nozzles because they have high specific strength and good thermal properties at high temperature. One of the most widely used fabrication methods of SiC composites is the chemical vapor infiltration (CVI) process. During the process, chemical gases including Si are introduced into porous preform which is made by carbon fibers for infiltration. Since the processes take a very long time, it is important to reduce the process time in designing the reactors and processes. In this study, both the gas flow and heat transfer in the reactors during the processes are analyzed using a computational fluid dynamics method in order to design reactors and processes for uniform, high quality SiC composites. Effects of flow rate and heater temperature as process parameters to the infiltration process were examined.

• 한국생산제조학회지
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• 제21권1호
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• pp.102-108
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• 2012

A study of terahertz waves (T-ray) was made for the nondestructive evaluation of FRP (Fiber reinforced plastics) composite materials. The to-be-used systems were time domain spectroscopy (TDS) and continuous wave (CW). The composite materials investigated include both turbine blades of wind energy (non-conducting polymeric composites) and conducting carbon fiber composites. Terahertz signals in the TDS mode resembles that of ultrasound; however, unlike ultrasound, a terahertz pulse was not able to detect a material with conductivity. This was demonstrated in CFRP (Carbon fiber reinforced plastics) laminates. Refractive index (n) was defined as one of mechanical properties; so a method was solved in order solve the "n" in the material with the cut parts of the turbine blades of wind energy. The defects and anomalies investigated by terahertz radiation were foreign material inclusions and simulated disband. Especially, it is found that the T-ray went through the turbine blade with greater thickness (about 90mm).

• 한국세라믹학회지
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• 제44권7호
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• pp.393-402
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• 2007

Polyaluminocarbosilane was synthesized by direct reaction of polydimethylsilane with aluminum(III)-acetylacetonate in the presence of zeolite catalyst. A fraction of higher molecular weight polycarbosilane was formed due to the binding of aluminium acetylacetonate radicals with the polycarbosilane backbone. Small amount of Si-O-Si bond was observed in the as-prepared polyaluminocarbosilane as the result. Polyaluminocarbosilane fiber was obtained through a melt spinning and was pyrolyzed and sintered into SiC fiber from $1200{\sim}2000^{\circ}C$ under a controlled atmosphere. The nucleation and growth of ${\beta}-SiC$ grains between $1400{\sim}1600^{\circ}C$ are accompanied with nano pores formation and residual carbon generation. Above $1800^{\circ}C$, SiC fiber could be sintered to give a fully crystallized ${\beta}-SiC$ with some ${\alpha}-SiC$.

• 한국정밀공학회지
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• 제30권1호
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• pp.59-66
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• 2013

The measuring of internal defects of objects using the shearography has many advantages. It is a non-contact and non-destructive method and It has a real time measurement speed and no constraints of object shape. Compared to ESPI(Electronic Speckle Pattern Interferometry), Shearography has a very low error rate by vibration and air turbulence. So shearography provides possibilities of industrial application. In this paper, Image processing algorithm that is measurement of out-of-plane deformation using the shearography is proposed by developed using the LabVIEW 2010 and measurement result of out-of-plane ESPI and Shearography are compared quantitatively.