• Title/Summary/Keyword: Cylindrical Mold

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THE EFFECTS OF WAVELENGTH AND INTENSITY OF VISIBLE LIGHT ON THE CURING OF VISIBLE LIGHT CURED COMPOSITE RESIN (가시광선의 파장과 광도가 광중합형 복합레진의 경화에 미치는 영향)

  • Lee, Chae-Gyeong;Hur, Bok
    • Restorative Dentistry and Endodontics
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    • v.14 no.1
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    • pp.149-159
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    • 1989
  • The purpose of this study was to assess the effects of wavelength and intensity of light curing units on the curing of composite resin. The wavelength and intensity of nine units were evaluated with Optical Multichannel Analyzer and Radiometer. Two-part split stainless steel mold with a cylindrical hole-3.0mm in diameter, 6.0mm in hgieht-was prepared. After placing a Mylar strip between two parts, 100 specimens were made by inserting each of four composite resins into the mold and irradiating for 20 seconds with five light units alternatively. The curing depths were measured by scraping method and evaluated by two-way ANOVA. And Vicker's hardness measurements were made on the longitudinally sectioned surface at 0.5mm interval. The results were as follows: 1. Visilux 2 showed a narrow spectral band within the effective wavelength in initiating polymerization and the highest intensity. Translux showed the diffuse spectrum of wavelength and the lower light intensity. 2. Visilux 2 showed the highest curing effect in any composite resin and then followed by Optilux, Efos 35, Heliomat and Translux. (p < 0.01) 3. Durafill showed the deepest curing depth in any light unit and then followed by Bisfil M, Silux and Heliosit. (p < 0.01). 4. Maximum hardness values showed 0.1mm and 0.5mm under top surface and then gradually decreased with depth.

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Forming Analysis and Experiment of Hard to Forming T Shape Aluminum Part (난성형 T형상 알루미늄 부품의 성형공정 해석 및 실험)

  • Jin, Chul-Kyu
    • Journal of the Korean Society of Industry Convergence
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    • v.20 no.2
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    • pp.141-148
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    • 2017
  • A process comprising a hot extrusion process and a warm forging process was designed to form a T-shaped aluminum structural component with a high degree of difficulty by the plastic forming method. A circular cylindrical part was extruded with a hot extrusion process, and then an embossing part was formed with a warm forging process. The formability and the maximum load required for forming were then determined using a forming analysis program. The hot extrusion process was executed at $450^{\circ}C$ under the extrusion speed at 6 mm/s, while the warm forging process was executed at $260^{\circ}C$ under the forging speed at 150 mm/s. For both the processes, a condition by which friction would not be generated between the mold and the material was implemented. The analysis results showed that the load required for hot extrusion was 1,019 tons, while the load required for the warm forging was 534 tons. The T-shaped part was manufactured by using a 1,600 tons capacity press. The graphite lubricant was coated on the mold as well as the material. A forming experiment was performed under the same condition with the analysis condition. The measured values from the load cell were 1,210 tons in the hot extrusion process and 600 tons in the warm forging process.

Development of a New Simulation Method of Casting Process Based on a Cylindrical Coordinate System (원통좌표를 이용한 주조공정의 수치해석모델 개발)

  • Mok, Jin-Ho;Park, Seong-Joon;Lee, Jin-Ho
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.28 no.4
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    • pp.433-440
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    • 2004
  • Since the numerical analysis was adopted in the mold design, lots of computational methods have been proposed for the simulations of casting processes for the various shaped molds. Today, it is possible to simulate the filling and solidification processes of most casts using the VOF technique. Though the three-dimensional numerical model based on the Cartesian coordinate system can be applied to any shape of cast, it becomes very inefficient when the three-dimensional model is applied to the cast of axi-symmetrical shape since the control volume includes at least 11 of the physical model. In addition, the more meshes should be distributed along the circumferential boundaries of curved shape in the Cartesian coordinate system fur the better results, while such curved circumferential boundary does not need to be considered in the two-dimensional cylindrical coordinate system. This motivates the present study i.e. developing a two-dimensional numerical model for the axi-symmetrically shaped casts. The SIMPLER algorithm, the VOF method, and the equivalent specific heat method have been adopted in the combined algorithm for the flow calculation, the free surface tracking, and the phase change heat transfer, respectively. The numerical model has been applied to the casting process of a pulley, and it was proven that the mesh and time effective calculation was accomplished comparing to the calculation using three-dimensional model.

A Study for In-process Monitoring in Press die (프레스금형 형내 모니터링에 대한 연구)

  • Yun, Jae-Woong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.6
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    • pp.692-696
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    • 2017
  • The shape of press components is becoming increasingly complex due to customer demands, process shortening and cost savings. In addition, the stability of the pressing process frequently varies during mass production due to the influence of many factors. In order to ensure the process stability, it is necessary to establish a process in which reproducibility is realized in tolerance, which is sufficient for advance study of shape, material, press, mold and lubrication. However, unforeseen changes in process parameters cause disruptions in production line shutdowns and production planning. In this paper, we introduce a method to monitor a real time process by applying a sensor to a press mold. A non-contact type sensor for measuring the flow of a sheet material and an example of an experiment using the optical sensor which is highly applicable to mass production are presented. An optical sensor was installed in a cylindrical drawing mold to test its potential application while changing the material, blank holder force, and drawing ratio. We also quantitatively determined that the flow of other sheet materials was quantified locally using a square drawing die and that the measured value was always smaller than the drawing depth due to the material elongation. Finally, we propose a field that can be used by attaching the sensor to the press mold. We hope that the consequent cost reduction will contribute to increasing global mold competitiveness.

Effect of Tool Approaching Path on He Shape of Cylindrically Milled Parts (공구 접근 경로가 원통형상의 밀링가공물에 미치는 영향)

  • Kim, Kang
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.3
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    • pp.45-51
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    • 2003
  • Milling process has beer used in aircraft, auto-component and mold industries widely. They need more accurate and precise parts to improve the performance and quality of their products. So, the geometrical form accuracy of the workpiece surface generated by this process is getting more and more important. Generally, the form accuracy is affected by machine conditions, cutting conditions, tool geometry, tool deflection by cutting force and tool path md so on. Even though they are controlled as perfect conditions, it is easily found that there is a line along the axis of a cylindrically milled part. It is presumed that the tool approaching causes this error on milled surface. Thus, the study for investigating the effect of the tool approaching path on the cylindrical surface geometry of the end-milled part is carried out.

Effect of Tool Approaching Path on the Shape of Cylindrical Hole in a Milling Process (공구접근 경로가 밀링 가공된 원통 구멍 형상에 미치는 영향)

  • Kim, Kwang-Hee
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.3 no.4
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    • pp.50-55
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    • 2004
  • Because of the development in mold industries, the geometrical form accuracy of the milled surface is getting more and more important. It has been known that the geometrical form accuracy is affected by machine conditions, cutting conditions, tool conditions and tool path and so on. Among them, the tool approaching path causes the change in material removal per tooth at the end of each machining cycle. And, this change generates the geometrical form error around the region where the tool engages the workpiece initially. So, it is impossible to eliminate the geometrical error caused by the tool approaching path. Thus, characteristics of this geometrical error are studied analytically and experimentally to minimize this region.

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Development of High Precision Machining Technology (초정밀 표면 형상 가공기술 개발)

  • 이응숙
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.435-440
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    • 2000
  • In this study, we aims to develop the machining technology for the ultra precision surface and profile accuracy. For this purpose, we construct the electrolytic in process grinding system (ELID grinding) and apply to the cylindrical and internal grinding. Through the various machining experiments such as SCM steel., ceramics, tungsten carbide etc., we have obtained nanometer surface roughness. And we have applied this mirror grinding technique to hydraulic manual valve and mold core of mini disk optical pick-up base. For the development of fine mechanical part machining technology, e have made multi fiber optical connector using fine grinding technology. And constructed micro drilling system with process monitoring system which is possible to drill 50${\mu}{\textrm}{m}$ diameter hole.

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A COMPARATIVE STUDY ON THE MECHANICAL PROPERTIES OF CONDENSABLE COMPOSITE RESINS (응축형 복합레진의 기계적 성질에 관한 비교연구)

  • 정지아;문주훈;조영곤
    • Restorative Dentistry and Endodontics
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    • v.26 no.6
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    • pp.485-491
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    • 2001
  • The purpose of this study was to compare the mechanical properties of three condensable composite resins and one hybrid composite resin. The compressive strength, diametral tensile strength, Vicker's microhardness were tested for mechanical properties of condensable composite resins (SureFil, Ariston pHc, Synergy compact), and hybrid composite resin (Z 100). The tested materials were divided into four groups: control group Z 100 (3M Co. USA), experimental group I Ariston pHc, (Vivadent, Co., Liechtenstein) experimental group II SureFil (Dentsply, Co., U.S.A.), experimental group III Synergy Compact (Coltene, Co., Swiss). According to the above classification, we made samples of SureFil, Ariston pHc, Synergy Compact, Z 100 with separable cylindrical metal mold. And then, we measured and compared the value of compressive strength, diametral tensile strength and Vicker's microhardness of each sample. (omitted)

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A STUDY ON THE MICROSTRUCTURES OF THE AMALGAM ALLOYS AND AMALGAMS (치과용 아말감합금 및 아말감의 마세구조에 관한 연구)

  • Yeon, Sang-Heum;Lee, Chung-Sik;Lee, Myung-Jong;Um, Chung-Moon
    • Restorative Dentistry and Endodontics
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    • v.21 no.1
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    • pp.87-105
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    • 1996
  • The purpose of this study is to investigate the characteristics of the compositions and phases of amalgam alloys and amalgams by using EMPA and X-ray diffractometer. Each specimen was made from Caulk Fine Cut Clow copper lathe cut amalgam), Caulk Spherical (low copper spherical amalgam), Tytin (high copper unicorn position amalgam), Dispersally (high copper admixed amalgam) and Valiant (Palladium enriched amalgam). For preparing amalgam alloys, Tytin and Valiant were used as powder forms and the others were used as tablet forms after being polished with polishing machine. For preparing amalgams, each amalgam alloy and Hg were measured, and triturated by mechanical amalgamater according to user's instructions. After triturating, the triturated mass was inserted to cylindrical metal mold and simultaneously adapted by cylindrical condenser with same diameter and condensed by Instron universal testing machine with 80kg pressure & 1mm/min speed. Each specimen was removed from the metal mold and stored at room temperature for a week. The specimen was polished with the same polishing machine for amalgam alloy. For observation of microstructure and analysis of composition of amalgam alloys and amalgams, EMPA was used to get secondary electron images, backscattered images and characteristic X-ray images of Ag, Sn, Cu, Zn, Hg. To analyze compositions of amalgam alloys and amalgams, X-ray diffractometer was used. Amalgam alloys were scanned at the range of 2${\theta}$ of 30-$85^{\circ}$ and the speed of $4^{\circ}$/min with Cuka line and amalgams were scanned at the range of 2${\theta}$ of 28-$44^{\circ}$ and the speed of $4^{\circ}$/min with Cuka line. By comparing obtained d(distance between surfaces) and d of expected phases and atoms in amalgam alloys and amalgams in ASTM card, phases and atoms were identified. The results were as follows, 1. In Caulk Fine Cut amalgam alloy typical ${\gamma}$ phase was shown, and in amalgam, ${\gamma}$, ${\gamma}_1$ and ${\gamma}_2$ phases were observed. 2. In Caulk Spherical amalgam alloy ${\gamma}$, Ag, Cu and $\varepsilon$ phases were shown, and in amalgam ${\gamma}$, ${\gamma}_1$, ${\gamma}_2$ and $\eta$ phases were observed. 3. In Tytin amalgam alloy ${\gamma}$, Cu and $\varepsilon$ phases were shown, and in amalgam ${\gamma}$, ${\gamma}_1$, $\eta$ and $\varepsilon$ phases were observed. 4. In Dispersalloy ${\gamma}$, Ag, Cu and $\varepsilon$ phases were shown, and in amalgam ${\gamma}$, ${\gamma}_1$, $\eta$ and $\varepsilon$ phases were observed. 5. In Valiant alloy ${\gamma}$, Cu and e phases were shown, and in amalgam ${\gamma}$, ${\gamma}_1$, $\eta$ and $\varepsilon$ phases were observed.

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Microstructure of the (Nd/Y)-Ba-Cu-O superconductors by floating zone melt growth process (부유대역용융성장법을 이용한 (Nd/Y)-Ba-Cu-O계 초전도체의 미세구조)

  • 김소정
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.13 no.2
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    • pp.83-87
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    • 2003
  • $(Nd/Y)_{1.8}Ba_{}2.4Cu_{3.4}O_{7-x}$high $T_c$ superconductor was directionally grown by floating Bone melt growth process with a large temperature gradient in air. Cylindrical green rods of (Nd/Y)1.8 oxides were fabricated by cold isostatic pressing (CIP) method using rubber mold. Microstructures were observed by SEM and TEM and superconducting properties were measured by a SQUID magnetometer. Nonsuperconducting $(Nd/Y)_2BaCuO_5$ inclusions were uniformly distributed within the superconducting $(Nd/Y)Ba_2Cu_3O_x$ matrix. The directionally melt-textured (Nd/Y) 1.8 superconductor showed an onset Tc $\geq$ 90 K and a sharp superconducting transition.