• 제목/요약/키워드: Cyber Physical Production System

검색결과 19건 처리시간 0.02초

Flexible operation and maintenance optimization of aging cyber-physical energy systems by deep reinforcement learning

  • Zhaojun Hao;Francesco Di Maio;Enrico Zio
    • Nuclear Engineering and Technology
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    • 제56권4호
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    • pp.1472-1479
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    • 2024
  • Cyber-Physical Energy Systems (CPESs) integrate cyber and hardware components to ensure a reliable and safe physical power production and supply. Renewable Energy Sources (RESs) add uncertainty to energy demand that can be dealt with flexible operation (e.g., load-following) of CPES; at the same time, scenarios that could result in severe consequences due to both component stochastic failures and aging of the cyber system of CPES (commonly overlooked) must be accounted for Operation & Maintenance (O&M) planning. In this paper, we make use of Deep Reinforcement Learning (DRL) to search for the optimal O&M strategy that, not only considers the actual system hardware components health conditions and their Remaining Useful Life (RUL), but also the possible accident scenarios caused by the failures and the aging of the hardware and the cyber components, respectively. The novelty of the work lies in embedding the cyber aging model into the CPES model of production planning and failure process; this model is used to help the RL agent, trained with Proximal Policy Optimization (PPO) and Imitation Learning (IL), finding the proper rejuvenation timing for the cyber system accounting for the uncertainty of the cyber system aging process. An application is provided, with regards to the Advanced Lead-cooled Fast Reactor European Demonstrator (ALFRED).

가상물리제조 기반 항공기 부품공장 생산통제시스템 개발 (Development of Cyber-Physical Production System based Manufacturing Control System for Aircraft Parts Plant)

  • 김덕현;이인수;차춘남
    • 산업경영시스템학회지
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    • 제43권1호
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    • pp.143-150
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    • 2020
  • To enhance the effectiveness of the FMS (flexible manufacturing system), it is necessary for the manufacturing control system to be upgraded by integrating the cyber and the physical manufacturing systems. Using the CPPS (Cyber-Physical Production System) concept, this study proposes a 4-stage vertical integration and control framework for an aircraft parts manufacturing plant. In the proposed framework, the process controller prepares the operations schedule for processing work orders generated from the APS (advanced planning & scheduling) system. The scheduled operations and the related control commands are assigned to equipments by the dispatcher of the line controller. The line monitor is responsible for monitoring the overall status of the FMS including work orders and equipments. Finally the process monitor uses the simulation model to check the performance of the production plan using real time plant status data. The W-FMCS (Wing rib-Flexible Manufacturing Control & Simulation) are developed to implement the proposed 4-stage CPPS based FMS control architecture. The effectiveness of the proposed control architecture is examined by the real plant's operational data such as utilization and throughput. The performance improvement examined shows the usefulness of the framework in managing the smart factory's operation by providing a practical approach to integrate cyber and physical production systems.

Production Equipment Monitoring System Based on Cloud Computing for Machine Manufacturing Tools

  • Kim, Sungun;Yu, Heung-Sik
    • 한국멀티미디어학회논문지
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    • 제25권2호
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    • pp.197-205
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    • 2022
  • The Cyber Physical System(CPS) is an important concept in achieving SMSs(Smart Manufacturing Systems). Generally, CPS consists of physical and virtual elements. The former involves manufacturing devices in the field space, whereas the latter includes the technologies such as network, data collection and analysis, security, and monitoring and control technologies in the cyber space. Currently, all these elements are being integrated for achieving SMSs in which we can control and analyze various kinds of producing and diagnostic issues in the cyber space without the need for human intervention. In this study, we focus on implementing a production equipment monitoring system related to building a SMS. First, we describe the development of a fog-based gateway system that links physical manufacturing devices with virtual elements. This system also interacts with the cloud server in a multimedia network environment. Second, we explain the proposed network infrastructure to implement a monitoring system operating on a cloud server. Then, we discuss our monitoring applications, and explain the experience of how to apply the ML(Machine Learning) method for predictive diagnostics.

CPPS를 위한 산업용 매니플레이터의 힘 센서리스 외력 추정기 기반 적응 임피던스 제어 (Variable Impedance Control for Industrial Manipulators Based on Sensor-Less External Force Estimator for CPPS)

  • 박종천;한승용;진용식;이상문
    • 대한임베디드공학회논문지
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    • 제14권5호
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    • pp.259-267
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    • 2019
  • This paper proposes a structure of a variable impedance control system based on sensor-less external force estimator of industrial manipulators for cyber physical production systems (CPPS). To implement CPPS, a feedback system is constructed by using the robot operating system (ROS) and an external force estimator which is designed to measure the external force applied to the manipulator without a force sensor. Based on the robot dynamics, the robot-human cooperating system for the cyber physics production system is implemented through a controller that changes the impedance characteristics of the manipulator according to the situation using the external force estimator. Simulation and experimental results verify the effectiveness of the proposed control system.

CPPS 및 VR을 연계한 스마트팩토리 기반 기술 교육 플랫폼 개발 (Development of Smart Factory-Based Technology Education Platform Linking CPPS and VR)

  • 이현
    • 실천공학교육논문지
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    • 제13권3호
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    • pp.483-490
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    • 2021
  • 본 논문에서는 스마트팩토리 기반의 CPPS(Cyber Physical Production System) 및 VR(Virtual Reality) 기술을 활용한 스마트팩토리 통합 기술 교육 플랫폼 개발과 플랫폼을 활용한 교육 방법들을 제안하였다. 3D 디지털 트윈과 연동이 가능하며 BOP(Bill of Process) 기반의 제조 공정을 통합하는 방법을 학습할 수 있도록 플랫폼을 개발하였다. 또한 디지털 트윈은 OPC-UA 서버를 통해 메카니컬 시스템과 디지털 트윈 뿐만 아니라 가상 현실까지 연계하여 통합 스마트팩토리 기반의 교육 플랫폼을 구축하였다. 이러한 플랫폼을 기반으로 스마트팩토리 통합 플랫폼은 BOP 기반 디지털 트윈 시뮬레이션, OPC-UA 통합, MES 시스템, SCADA 시스템, VR 연동으로 스마트팩토리 통합 플랫폼의 개별 요소들을 가지도록 제안하였다.

제조 분야 사이버 물리 시스템(CPS) 연구 동향 분석 (Analysis of Research Trends of Cyber Physical System(CPS) in the Manufacturing Industry)

  • 강형묵;황경태
    • 정보화정책
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    • 제25권3호
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    • pp.3-28
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    • 2018
  • 본 연구의 목적은 국내 및 해외 공히 국가 차원에서 중요한 혁신 의제로 추진하고 있는 제 4차 산업혁명, 인더스트리 4.0, 스마트 제조 등에서 중요한 위치를 차지하고 있는 사이버 물리 시스템(Cyber Physical System: CPS) 분야의 연구 동향을 분석하고, 향후 연구 방향을 제시하는 것이다. 본 연구에서는 (1) 인더스트리4.0과 스마트 제조의 개념, CPS의 기본 개념과 역할 등을 정리하고, (2) 이 분야의 문헌을 분석하여 향후 연구 방향을 제시할 수 있는 분석 기준들을 설정하고, (3) 제조 CPS 관련 주요 연구 결과를 분석하고 향후 연구 방향을 제시한다. '구글 학술검색'을 통해서 식별된 2013년부터 2017년까지 발간된 제조 CPS에 대한 74 개의 해외문헌과 8개의 국내 문헌을 분석한 결과를 정리하면 다음과 같다. (1) 기존에 제시된 다양한 관점의 방법론과 프레임워크를 바탕으로 제조 CPS분야에 대한 공통의 방법론과 프레임워크를 제시하는 연구가 필요하다. (2) 제조 CPS 분야의 성숙도를 높이기 위해서는 기존의 시스템을 포함하여 CPS 시스템을 실제로 구현하고 운영하는데 관한 연구가 필요하다. (3) 제조 CPS 시스템을 진단하고 개선 방향을 제시할 수 있는 진단 방법론에 관한 연구가 필요하다. (4) 세부 모델 및 툴 측면에서는 CPS의 특성을 감안한 SCM 및 생산계획 모델과 인간 기계 협업에 관한 연구에 대한 강화가 필요하다.

인더스트리4.0 기반 사이버물리시스템과 생산관리시스템간의 미들웨어 구축을 통한 수평적 통합 (Horizontal Integration between Cyber Physical System Based on Industry 4.0 and Manufacture Execution Systems through Middleware Building)

  • 김대근;박만곤
    • 한국멀티미디어학회논문지
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    • 제17권12호
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    • pp.1484-1493
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    • 2014
  • Recently, Industry 4.0 (next generation industrial revolution) designed by Germany to retain initiative in manufacturing business is actively studied. Goal of Industry 4.0 is 'Smart factory' which manages progress of production, supply logistics and services. To achieve the goal, we can construct value creation and new business model by integrating organically with production management systems which is existing and cyber-physical systems, Internet of Things, Services Internet and sensor, etc. However, if integration with production management systems does not work effectively by adding and developing new technologies, It does not have performance. Hence, in this research, we will analysis Industry 4.0 which is possible for small quantity batch production and one of the light and flexible manufacturing systems, and based on this, we will suggest methodology to horizontally integrate with production management systems.

스마트팩토리와 사이버물리시스템 기술

  • 노상도
    • 정보와 통신
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    • 제33권11호
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    • pp.3-7
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    • 2016
  • 본고에서는 스마트제조 기술의 일반 소개와 함께 핵심 기술 중 하나인 사이버물리시스템(Cyber Physical System, CPS)기술에 대해 알아본다. 스마트팩토리 CPPS(Cyber Physical Production System)는 IIoT기반으로 제조 현장 빅데이터를 수집하고, 이를 데이터 애널리틱스를 통해 실시간으로 분석, 현장과 동기화된 사이버모델을 구성, 활용하여 제조시스템의 효율적인 설계, 운영을 수행하는 체계이며, 이를 통해 주문 변경, 공정 이상, 설비 고장 등의 상황 변경에 자율적으로 인지, 판단, 대응할 수 있다.

CPS(Cyber Physical System)와 MIS의 연구기회 탐색 (CPS(Cyber Physical System) & Research Opportunities for MIS)

  • 최무진;박종필
    • 한국정보시스템학회지:정보시스템연구
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    • 제26권4호
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    • pp.63-85
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    • 2017
  • Purpose Recently, much attention in building smart factory has dramatically increased with an emergence of the Industry 4.0. As we noted a connectivity gap between main concerns of MIS and the automated manufacturing systems such as POP and MES, it is recommended that CPS (Cyber-Physical System) can be an important building block for the smart factory and enrich the depth of MIS knowledge. Therefore, first, this study attempted to identify the connectivity gap between the traditional field of MIS (ERP, SCM, CRM, etc.) and the automated manufacturing systems, and then recommended CPS as a technical bridge to fill the gap. Secondly, we studied concepts and research trend of CPS that is believed to be a virtual mechanism to manage manufacturing systems in an integrated manner. Finally, we suggested research and educational opportunities in MIS based on the CPS perspectives. Design/methodology/approach Since this paper introduced relatively new idea of CPS originally discussed in the field of engineering, traditional MIS research method such as survey and experiment may not fit well. Therefore this research collected technical cases through literature survey in engineering fields, video clips from Youtube, and field references from various ICT Exhibitions and Conventions. Then we analyzed and reorganized them to highlight the necessity of CPS and draw some insight to share with MIS academia. Findings This paper introduced CPS to bridge the connectivity gap between the traditional MIS and automated manufacturing system (smart factory), a concern far away from the MIS academia. Further, this paper suggested future research subjects of MIS such as developing software to share big production data and systems to support manufacturing decisions, and innovating MIS curricula including smart and intelligent manufacturing technology within the context of traditional enterprise systems.

공격 트리를 이용한 산업 제어 시스템 보안 위험 분석 (ICS Security Risk Analysis Using Attack Tree)

  • 김경아;이대성;김귀남
    • 융합보안논문지
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    • 제11권6호
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    • pp.53-58
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    • 2011
  • 산업 현장에서 일반 컴퓨터와 윈도우 운영체계를 사용하여 생산 시스템을 제어 하게 되면서, 산업 시설에 대한 사이버 보안 위협이 심각한 문제로 대두 되고 있다. 네트워크와 연결된 산업 제어 시스템은 우리가 일상적으로 사용하는 PC나 기업의 정보 시스템에서 문제시 되던 악성코드의 공격에 노출되었다. 특히 컴퓨터 웜인 스턱스넷은 가스 수송관이나 발전소 같은 특정 산업 제어 시스템을 표적으로 하며, 이론상 물리적 타격도 가능하다. 본 논문에서는 산업 제어 시스템 구성 요소와 SCADA의 사이버 보안 위협을 살펴본 후, SCADA 보안 취약점을 조기에 파악하고 평가하여 가능한 사이버 공격을 사전에 대처할 수 있는 위험 분석 방법으로 공격 트리 분석을 고찰한다.