• Title/Summary/Keyword: Cutting-off

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A Study on Feedrate Optimization System for Cutting Force Optimization (절삭력 최적화를 위한 이송속도 제어 시스템에 관한 연구)

  • 김성진;정영훈;조동우
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.135-140
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    • 2002
  • Studies on the optimization of machining process can be divided into two different approaches: off-line feedrate scheduling and adaptive control. Each approach possesses its respective strong and weak points compared to each other. That is, each system can be complementary to the other. In this regard, a combined system, which is a feedrate control system for cutting force optimization, was proposed in this paper to make the best of each approach. Experimental results show that the proposed system could overcome the weak points of two systems.

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A Study on a change of image in packing quantity (통꾸밈량에 대한 화선 변화에 관한 연구)

  • SonYeopKwak
    • Journal of the Korean Graphic Arts Communication Society
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    • v.9 no.1
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    • pp.45-51
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    • 1991
  • Commercially available paper stickers, electrostatic stickers, and metal sticker generally involve process of printing on the substrate and die-cutting to peel the sticker off the release paper. Using plastisol ink and multi-layer screen printing technique, a process of non die-cutting sticker with same image on both sides was developed. It was also possible to prevent color mixing phenomena at image edge part by printing narrow lines of black ink along the borderline.

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Compensatory cylindricity control of the C.N.C. turing process (컴퓨터 수치제어 선반에서의 진원통도 보상제어)

  • 강민식;이종원
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.4
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    • pp.694-704
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    • 1988
  • A recursive parameter estimation scheme utilizing the variance perturbation method is applied to the workpiece deflection model during CNC turning process, in order to improve the cylindricity of slender workpiece. It features that it is based on exponentially weighted recursive least squares method with post-process measurement of finish surfaces at two locations and it does not require a priori knowledge on the time varying deflection model parameter. The measurements of finish surfaces by using two proximity sensors mounted face to face enable one to identify the straightness, guide-way, run-out eccentricity errors. Preliminary cutting tests show that the straightness error of the finish surface due to workpiece deflection during cutting is most dominant. Identifying the errors and recursive updating the parameter, the off-line control is carried out to compensate the workpiece deflection error, through single pass cutting. Experimental results show that the proposed method is superior to the conventional multi-pass cutting and the direct compensation control in cutting accuracy and efficiency.

A Study on the Shear Deformation Behavior of Inner Structure-Bonded Sheet Metal (접합판재의 전단 변형거동에 관한 연구)

  • Kim J. Y.;Chung W. J.;Yang D. Y.;Kim J. H.
    • Transactions of Materials Processing
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    • v.14 no.3 s.75
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    • pp.257-262
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    • 2005
  • In order to improve the quality of the sheared surface in cutting of inner structure bonded sheet metal the cut-off operation is mainly investigated, which is the typical shearing process in sheet metal forming technology. The sandwich sheet metals considered have inner structure which is constructed in the form of crimped expanded metal and woven metal. The inner structure is bonded between solid sheet by resistance welding or adhesive bonding. The shearing process is visualized by the computer vision system installed in front of the cut-off die and the sheared surface is measured and quantitatively compared with the help of the optical microscope after cut-off operation. From test results we found that the influence of sheared position can be observed and explained clearly and this result can be utilized to get the better sheared surface.

A Study on the Shear Deformation Behavior of Inner Structure-Bonded sheet metal (접합판재의 전단 변형거동에 관한 연구)

  • Kim J. Y.;Kim J. H.;Chung W. J.;Yang D. Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.11a
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    • pp.33-38
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    • 2004
  • In order to improve the quality of the sheared surface in cutting of inner structure bonded sheet metal the cut-off operation is mainly investigated, which is the typical shearing process in sheet metal forming technology. The sandwich sheet metals considered have inner structure which is constructed in the form of crimped expanded metal and woven metal. The inner structure is bonded between solid sheet by resistance welding or adhesive bonding. The shearing process is visualized by the computer vision system installed in front of the cut-off die and the sheared surface is measured and quantitatively compared with the help of the optical microscope after cut-off operation. From test results we found that the influence of sheared position can be observed and explained clearly and this result can be utilized to get the better sheared surface.

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The Development of Robot that is Detecting of Sewage Pipe and Cutting of Connection Projecting Part (하수관로 검사 및 연결 절단부 로봇의 개발)

  • Chung Jae-Kang;Kim Woo-Jin;Kim Jae-Yeol
    • Tribology and Lubricants
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    • v.22 no.4
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    • pp.225-229
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    • 2006
  • The issue with the drainpipe now a day is that they are laid underground. Causing us to perform additional work to repair, such as digging up the ground and peeling off the insulator that surrounds the pipe. And such series works are difficult that concession appears from government and municipal office. However, if we can save time and money. Performance of piping robot that we are studied in existing session through fixing unit and improvement of cutting bit shorten and wished to heighten work efficiency. And we are trying to develop a unit that can cut up the projecting parts which connects with the interior part of the drainpipes.

Characteristics of Surface Roughness in the Wire-Cut Electric Discharge Cutting Conditions of Aluminium Alloy 2024 (알루미늄 합금 2024에서 와이어 컷 방전가공조건에 따른 표면 거칠기 특성)

  • Lee, Soon-Kwan;Ryu, Cheong-Won
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.1
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    • pp.39-45
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    • 2012
  • Currently, the aircraft industry, aircraft parts as well as airframe have been developed in producing, the aircraft parts and fuselages have been produced the product by cutting rather than forging and casting because of the residual stress and stress concentration. In this study, the aircraft is being used in many parts of aluminium alloy 2024 in wire-cut E.D.M. The selected experimental parameters are peak current, no-load voltage, off time and feed rate. It is found that cutting mountain part on surface roughness of the curve 0.3mm than 0.25mm diameter wire electrode is stable in many uniform distribution.

Case Study of Immersed Tunnel Instrumentation Management Using Wireless System (지중무선 시스템을 이용한 침매터널 구간 계측관리 사례연구)

  • Han, Sang-Wook;Kim, Byung-Hee;Han, Byung-Won;Lee, Gye-Chun
    • Proceedings of the Korean Geotechical Society Conference
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    • 2009.03a
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    • pp.768-773
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    • 2009
  • Measuring method being applied for off-shore works is performed by using data logger or manual measuring instrument with wiring the cable connected from the sensor up to the position where measuring is allowed.(upper part of embankment or marine structure) Measuring management by using existing measuring method may be acceptable on the condition that the ground deformation volume(vertical, horizontal) is generally minimal and the site condition is good. But loss of measuring instrument, sensor cable failure or cutting is taken place frequently due to significant change of ground behavior caused by an external force change(embankment, excavation) under very soft ground condition(N value below 0-4). In case of the marine works, in particular, loss rate of measuring instrument is highly represented due to the factors of working barge anchoring, constructional interference and natural disaster. In order to solve these problems, measuring management was performed with employing underground wireless system at the immersed tunnel site. Measuring data was obtained freely under the marine environment by using underground wireless communication and cable cutting potential by ground behavior could be reduced. Measuring cost savings and its installation convenience were maximized by way of off-shore tower installation or cabling and by minimizing constructional interference of off-shore working barge. This case of measuring management was accomplished successfully.

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Influence of die design variables on the sheared surface in cut-off process of sandwich sheet metal (샌드위치 강판의 전단가공에 있어서 전단면에 미치는 금형 설계 변수의 영향)

  • Kim J. Y.;Choi J. S.;Kim J. H.;Chung W. J.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.05a
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    • pp.57-61
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    • 2004
  • in order to improve the quality of the sheared surface in cutting of sandwich sheet metals the cut-off operation is mainly investigated which is the typical shearing process in sheet metal forming technology. For experiments the cut-off die is made which can be easily adjusted by die design variables such as blankholding force, pad force, and clearance. The sheet metals chose as specimen are clad304(STS304-Al1050-STS304) and anti-vibration sheet metal. The shearing process is visualized by the computer vision system installed in front of the cut-off die and the sheared surface before and after cut-off operation is measured and quantitatively compared with the help of the optical microscope. From test results the good sheared surface was shown when the clearance gets small with large blankholding force.

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