• 제목/요약/키워드: Cutting-Simulation

검색결과 463건 처리시간 0.028초

A Study on Hydrodynamic Stiffness Characteristics of Air Bearing for High Speed Spindle

  • Lee, J.Y.;Lee, D.W.;Seong, S.H.;Lee, Y.C.
    • 한국윤활학회:학술대회논문집
    • /
    • 한국윤활학회 2002년도 proceedings of the second asia international conference on tribology
    • /
    • pp.115-116
    • /
    • 2002
  • This study was carried out as one of efforts to overcome difficulties in air bearing design due to low stiffness and low damping. Hydrodynamic effects on hydrodynamic stiffness of a fluid film in a high speed air bearing with tow-row air sources are investigated. The hydrodynamic effects by the high speed over DN 1,000,000 and eccentricity of a proceeding which are not considered in conventional design of an air bearing need to be reconsidered. The hydrodynamic effects, which dominantly influence on the load capacity of air bearing, are caused mainly by proceeding speed, eccentricity, and the source positions. The two-row source arrangement in the air bearing produces quite unique hydrodynamic effects with respect to pressure distribution of the air film. Optimal arrangement of the two-row sources improves performance of an air bearing in film reaction force and loading capacity of high speed spindles. This study compares the pressure distribution by numerical simulation as a function of eccentricity of proceeding and the source positions. The air source position 1/7L form one end of an air bearing was found to be superior to source position of 1/4L. The dynamic stiffness were obtained using a two-dimensional cutting method which can directly measure the cutting reaction forces and the displacements of the spindle in two directions using a tool dynamometer and transducer sensors. Heat generation in the air film can not be negligible over the speed of DN 2,000,000. In order to analysis effects of heat generation on the characteristics of air bearing, high cooling bearing spindle and low cooling bearing spindle were tested and compared. Characteristics of the frequency response of shaft and motion of run out errors were different for the spindle. The test results show that, in the case of low cooling bearing spindle, the stiffness became smaller due to heat generation. The results, which were obtained for high speed region, may be used as a design information for spindle which can be applied to precision devices such as ultra precision grinding and ultra high speed milling.

  • PDF

광섬유 간섭계 센서를 이용한 선삭가공 공구진동 측정 연구 (A Study on the Tool Vibration Measurement Using the Fiber Optic Interferometric Sensor in Lathe Cutting Process)

  • 이종길
    • 대한공업교육학회지
    • /
    • 제32권2호
    • /
    • pp.171-187
    • /
    • 2007
  • 이 연구의 목적은 선삭 가공시 발생하는 채터 진동을 계측하기 위하여 일반적인 가속도계가 가진 단점을 보완한 페브리-페롯형(Fabry-Prtot) 광섬유 간섭계 센서를 공구에 직접 부착하여 채터 진동을 측정하고 이것의 유용성을 확인하는 것이다. 측정된 주파수 스펙트럼과 이론해석 상의 리셉턴스 곡선과 비교하였는데 공구진동이 클수록 가진 주파수 이동이 생성되며 이는 공구의 날 끝에 질량효과가 더해짐을 의미함을 알 수 있었다. 질량효과가 더해지면 진동 주파수는 저주파 쪽으로 이동한다. 진동 주파수의 저주파 영역의 이동은 일반적인 재생형 채터에서 흔히 일어나는 현상이다. 또한 측정한 채터 주파수는 고유진동수가 아닌 외부 가진 주파수인 것으로 확인 됐으며 측정 결과와 같이 본 실험에 사용된 광섬유 센서는 외부 진동 주파수를 잘 계측 하였으며 페브리-페롯 센서는 특히 공구진동의 측정에 유용함을 보았다. 본 연구를 통하여 적용분야로 간섭계형 광섬유 센서를 공구 표면에 직접 설치하고 공구 진동을 관찰하는 교육목적의 실험에도 응용할 수 있다. 본 실험과 같은 페브리-페롯 간섭계 센서의 공구 직접 접촉식 방법에 대한 연구는 국내외 적으로 그 사례를 찾아보기 힘든 독창적인 방법인 것으로 추정된다. 본 연구결과는 또한 향후 공구진동과 마멸을 연구하는데 기초 자료로 활용할 수 있을 것으로 판단된다.

Quatrz 웨이퍼의 직접접합과 극초단 레이저 가공을 이용한 체내 이식형 혈압센서 개발 (Development of Implantable Blood Pressure Sensor Using Quartz Wafer Direct Bonding and Ultrafast Laser Cutting)

  • 김성일;김응보;소상균;최지연;정연호
    • 대한의용생체공학회:의공학회지
    • /
    • 제37권5호
    • /
    • pp.168-177
    • /
    • 2016
  • In this paper we present an implantable pressure sensor to measure real-time blood pressure by monitoring mechanical movement of artery. Sensor is composed of inductors (L) and capacitors (C) which are formed by microfabrication and direct bonding on two biocompatible substrates (quartz). When electrical potential is applied to the sensor, the inductors and capacitors generates a LC resonance circuit and produce characteristic resonant frequencies. Real-time variation of the resonant frequency is monitored by an external measurement system using inductive coupling. Structural and electrical simulation was performed by Computer Aided Engineering (CAE) programs, ANSYS and HFSS, to optimize geometry of sensor. Ultrafast laser (femto-second) cutting and MEMS process were executed as sensor fabrication methods with consideration of brittleness of the substrate and small radial artery size. After whole fabrication processes, we got sensors of $3mm{\times}15mm{\times}0.5mm$. Resonant frequency of the sensor was around 90 MHz at atmosphere (760 mmHg), and the sensor has good linearity without any hysteresis. Longterm (5 years) stability of the sensor was verified by thermal acceleration testing with Arrhenius model. Moreover, in-vitro cytotoxicity test was done to show biocompatiblity of the sensor and validation of real-time blood pressure measurement was verified with animal test by implant of the sensor. By integration with development of external interrogation system, the proposed sensor system will be a promising method to measure real-time blood pressure.

필름 멀칭 적응형 마늘 파종기 개발(I) -토양 혈공 형상 및 마늘의 파종자세 분석- (Development of a Garlic Clove Planter for Film Mulching (I) - Analysis of Shape of Planted Soil Holes and Planted Positions of a Garlic -)

  • 최덕규;박석호;강태경;곽태용;김영주
    • Journal of Biosystems Engineering
    • /
    • 제33권4호
    • /
    • pp.217-223
    • /
    • 2008
  • In this study, a garlic clove planter which is capable of planting holes in soil and planting a clove at the same time was designed and tested for film mulched beds. Planting characteristics of the planter were measured through field experiment. Some characteristics were analyzed with multibody dynamic simulation software. Simulation was performed on opening time of the planting hopper. Measured characteristics were position, angle, and reposition amount of garlic in sowing hole. Experiment results showed that the planted position of garlic in planting was 23.0 mm from the hole wall. The reposition amount of garlic was varied with its position and angle when the planted garlic was pressed by an angled compaction wheel. In case of type II position, the position movement of garlic was larger than type I. Average position movement of type II was 11.5 mm at $20^{\circ}$ of compaction wheel angle. These data suggest that cutting diameter of film opening must be larger than 33 mm to provide enough space for garlic sprouting. Also, simulation results showed that the maximum opening time of the planting hopper was 0.26 second.

고정밀 레이저 스크라이버 장비의 공정 시뮬레이션 분석에 관한 연구 (A Study on the Process Simulation Analysis of the High Precision Laser Scriber)

  • 최현진;박기진
    • 한국기계가공학회지
    • /
    • 제18권7호
    • /
    • pp.56-62
    • /
    • 2019
  • The high-precision laser scriber carries out scribing alumina ceramic substrates for manufacturing ultra-small chip resistors. The ceramic substrates are loaded, aligned, scribed, transferred, and unloaded. The entire process is fully automated, thereby minimizing the scribing cycle time of the ceramic substrates and improving the throughput. The scriber consists of the laser optical system, pick-up module of ceramic substrates, pre-alignment module, TH axis drive work table, automation module for substrate loading / unloading, and high-speed scribing control S/W. The loader / unloader unit, which has the greatest influence on the scribing cycle time of the substrates, carries the substrates to the work table that carries out the cutting line work by driving the X and Y axes as well as by adsorbing the ceramic substrates. The loader / unloader unit consists of the magazine up / down part, X-axis drive part for conveying the substrates to the left and right direction, and the vision part for detecting the edge of the substrate for the primary pre-alignment of the substrates. In this paper, the laser scribing machining simulation is performed by applying the instrument mechanism of each component module. Through this study, the scribing machining process is first verified by analyzing the process operation and work area of each module in advance. In addition, the scribing machining process is optimized by comparing and analyzing the scribing cycle time of one ceramic substrate according to the alignment stage module speed.

함정의 대탄도탄전 효과도 분석을 위한 모델링 및 시뮬레이션 (Modeling and Simulation for Effectiveness Analysis of Anti-Ballistic Warfare in Naval Vessels)

  • 배장원;이근호;나형호;문일철
    • 한국시뮬레이션학회논문지
    • /
    • 제32권3호
    • /
    • pp.55-66
    • /
    • 2023
  • 최근 해군 함정은 다양한 최첨단 장비와 ICT 기술이 탑재되어 다종의 임무를 수행할 수 있도록 개발되고 있다. 우리나라 해군 함정의 주요 임무 중 하나는 급증하고 있는 탄도탄의 위협으로부터 아군의 주요 유닛과 지역을 방어하는 대탄도탄전이다. 대탄도탄전의 경우 탐지에서 요격까지 이루어지는 과정이 복잡한 반면 실패에 대한 피해가 크기 때문에, 대탄도탄전을 효과적으로 수행하기 위한 많은 준비가 필요하다. 본 논문에서는 미래 해군 함정에 탑재될 전투체계 및 장비를 활용한 대탄도 탄전 시뮬레이션 모델을 제안한다. 특히, 대탄도탄전에 필요한 특성을 반영하여 향후 효과도 분석에 활용될 수 있는 시뮬레이션 모델을 제안하고자 한다. 이를 위하여, 시뮬레이션 모델 개발에 DEVS 형식론을 적용하여 모듈러하고 계층적인 모델을 개발하였으며, 다양한 대탄도탄전 상황을 효율적으로 표현할 수 있게 하였다. 제시된 사례 연구 결과에서는 함정의 탐지 체계의 성능 및 의사 결정으로 발생할 수 있는 대탄도탄전의 문제 상황을 시뮬레이션 내용과 그 의미를 설명하였다. 향후 본 연구의 결과가 함정의 대탄도탄전 효과도 분석은 물론 함정의 대탄도탄전의 효과적인 수행을 위한 최적의 전투자원 배치 및 제원 그리고 운용 전술 등을 개발하는데 활용되기를 기대한다.

Strength and failure characteristics of the rock-coal combined body with single joint in coal

  • Yin, Da W.;Chen, Shao J.;Chen, Bing;Liu, Xing Q.;Ma, Hong F.
    • Geomechanics and Engineering
    • /
    • 제15권5호
    • /
    • pp.1113-1124
    • /
    • 2018
  • Geological dynamic hazards during deep coal mining are caused by the failure of a composite system consisting of the rock and coal layers, whereas the joint in coal affects the stability of the composite system. In this paper, the compression test simulations for the rock-coal combined body with single joint in coal were conducted using $PFC^{2D}$ software and especially the effects of joint length and joint angle on strength and failure characteristics in a rock-coal combined body were analyzed. The joint length and joint angle exhibit a deterioration effect on the strength and affect the failure modes. The deterioration effect of joint length of L on the strength can be neglected with a tiny variation at ${\alpha}$ of $0^{\circ}$ or $90^{\circ}$ between the loading direction and joint direction. While, the deterioration effect of L on strength are relatively large at ${\alpha}$ between $30^{\circ}$ and $60^{\circ}$. And the peak stress and peak strain decrease with the increase of L. Additionally, the deterioration effect of ${\alpha}$ on the strength becomes larger with the increase of L. With the increase of ${\alpha}$, the peak stress and peak strain first decrease and then increase, presenting "V-shaped" curves. And the peak stress and peak strain at ${\alpha}$ of $45^{\circ}$ are the smallest. Moreover, the failure mainly occurs within the coal and no apparent failure is observed for rock. At ${\alpha}$ between $30^{\circ}$ and $60^{\circ}$, the secondary shear cracks generated in or close to the joint tips, cause the structural instability failure of the combined body. Therefore, their failure models present as a shear failure along partial joint plane direction and partially cutting across the coal body or a shear failure along the joint plane direction. However, at ${\alpha}$ of $60^{\circ}$ and L of 10 mm, the "V-shaped" shear cracks cutting across the coal body cause its final failure. While crack nucleations at ${\alpha}$ of $0^{\circ}$ or $90^{\circ}$ are randomly distributed in the coal, the failure mode shows a V-shaped shear failure cutting across the coal body.

비대면 헤어 스타일링 재현을 위한 VR 인터렉션 연구 (A Study of VR Interaction for Non-contact Hair Styling)

  • 박성준;유상욱;진성아
    • 문화기술의 융합
    • /
    • 제8권2호
    • /
    • pp.367-372
    • /
    • 2022
  • 최근 뉴노멀시대가 도래하면서 실감형 기술과 언택트 기술은 사회적 관심을 받고 있다. 하지만 헤어 스타일링 분야는 헤어 시뮬레이션을 중점으로 헤어 자체의 연출이나, 개별적인 움직임, 모델링에 초점을 두고 있다. 시대적 요구와 개선된 실습환경 조성을 위해 본 연구에서는 비대면 헤어 스타일링 VR 시스템을 제안하였다. 이론 고찰에서는 기존 헤어 컷 연구 사례에 대해 조사하였다. 기존 헤어 컷 관련 그래픽스 연구는 주로 힘 기반 피드백 위주의 연구이다. 본 논문에서 주장하는 가상환경에서 인터랙티브한 헤어 컷 작업에 대한 연구는 아직 이루어지고 있지 않다. 본 연구에서는 미용에 필요한 동작을 핑거 트래킹이 가능한 VR 컨트롤러에서 미용도구 선택, 자르기, 회전 등이 가능하도록 하였으며 비대면 협업 환경으로 구축하였다. 연구 결과로서, 정확한 헤어 절단 작업을 위해 소지걸이 애니메이션에 따른 핑거 트래킹과 가위의 움직임이 위치 보정에 따른 동기화 작업의 결과와 다중 사용자 기반의 가상 협업 환경에서의 실시간 인터랙티브 헤어 컷 작업을 실험하였다, 비대면 상황에서 헤어 스타일링에 필요한 커트동작에 관한 학습이 가능하게 되었으며 교수자와 학습자는 VR HMD 내장 마이크와 Photon Voice로 상호 간의 의사소통이 가능하게 되었다.

미생물 위해평가를 위한 포장돈육 가공환경조건에 대한 확률통계학적 분석 (The Statistics Probability Analysis of Pork-Cutting Processing Conditions for Microbial Risk Assessment)

  • 오덕환;;김재명;박경진
    • 한국식품위생안전성학회지
    • /
    • 제24권1호
    • /
    • pp.63-68
    • /
    • 2009
  • 미생물 위해평가(Microbial risk assessment; MRA)에서 확률통계적 접근방법은 식중독 발생에 관련된 많은 위해 미생물의 특성과 생산공정 관련 환경요인에 대한 다양성과 변이성 그리고 불확실성에 대한 분석을 수행하여 point estimate보다 훨씬 더 현실성이 반영된 결과를 제공하므로 좀 더 효과적인 방법으로 인정되고 있다. 본 연구에서는 국내에서 보다 발전된 MRA수행을 위해서 적정 확률분포 모델을 제시할 수 있는 방법의 예로서 포장돈육 가공공정을 대상으로 작업시간, 돈육의 온도, 작업실 온도 등을 조사하였다. 조사된 자료를 바탕으로 MRA 모델에서 입력변수로 작용할 수 있는 적정 확률분포모델로 삼항분포와 정규분포모델을 선정하였고, 시뮬레이션을 통해 이들 환경조건에 대한 분포를 추정하였다. 작업시간의 경우는 평균 53분(5%; 22분, 95%; 98분)으로 추정되었다. 돈육 표면온도의 경우는 평균 $4.83^{\circ}C$(5%; $2.25^{\circ}C$, 95% $7.12^{\circ}C$)로, 48.78%가 축산물 HACCP규정인 $5^{\circ}C$를 초과하는 것으로 추정되었고, 작업실 온도의 경우는 평균 $17^{\circ}C$(5%; $10.92^{\circ}C$, 95%; $22.56^{\circ}C$)로, 이 역시 71.17%가 축산물 HACCP관련 규정인 $15^{\circ}C$를 초과하는 것으로 추정되었다.

해체·제거 작업 시 석면함유 건축자재에서 발생되는 섬유 및 입자상 물질의 특성 (Characteristics of Generated Fibrous/Particulate Matters from Asbestos-Containing Building Materials(ACBMs))

  • 최성원;장광명;박경훈;김대종;김현욱
    • 한국산업보건학회지
    • /
    • 제25권2호
    • /
    • pp.184-193
    • /
    • 2015
  • Objectives: This study focused on three aspects: characterizing concentrations of airborne particles by size distributions and asbestos fibers generated by various building materials; analyzing the characteristics of fibers produced by each simulation and asbestos fibers released from ACBMs; and investigating correlations of airborne asbestos fibers and particles generated and association of particle and asbestos concentrations. Methods: We selected three ACBMs including an insulation board, cement asbestos slate and wallboard. We constructed 4 scenarios; a) crushing with a hammer; b) cutting with a industrial knife; c) brushing with a metal brush; and d) tightening & loosening with a hand drill. We implemented one simulation for 30 seconds followed by 30 seconds resting period. We repeated a total of 5 cycles for 5 minutes. Results: The highest concentration of particulate & fibrous matters was from crushing with a hammer in each scenario followed by brushing with a metal brush, cutting with a industrial knife, and tightening & loosening with a hand drill. For ACBMs studied, asbestos concentrations were highest from an insulation board followed by cement asbestos slate, and wallboard. No difference in terms of concentration was found between an insulation board and asbestos slate. Fibers with $5{\sim}20{\mu}m$ in length were included in 76~90% of total fibrous matters. The distribution of the straight form fibers was greater than that of the curl form. About 90% of $PM_{Total}$ released from ACBMs was consisted of $PM_{10}$ while only 10% of $PM_{Total}$ was $PM_{2.5}$. Particulate matters like $PM_{2.5}$ was significantly correlated with fibrous matters($R^2=0.81$). Conclusions: We found ACBMs can significantly release asbestos fibers as well as $PM_{2.5}$. Concentrations of asbestos generated by ACBMs were well correlated with $PM_{2.5}$.