• 제목/요약/키워드: Cutting-Simulation

검색결과 464건 처리시간 0.032초

사이드 밀링 커터를 이용한 워엄 스크루 가공에서 공구 런아웃이 표면조도에 미치는 영향분석 (Investigation of Surface Roughness Characteristics according to Tool Runout Variations in Side Milling Cutter for Worm Screw)

  • 김선호
    • 한국기계가공학회지
    • /
    • 제8권4호
    • /
    • pp.76-82
    • /
    • 2009
  • A worm screw is widely used in a geared motor unit for motion conversion from rotation to linear motion. For mass production of a high quality worm, the current roll forming process is substituted with the milling cutter process. Since the milling cutter process enables the integration of all machining operations of worm manufacturing on a CNC(Computer Numerical Control) lathe, productivity can be remarkably improved. The tooling system for side milling cutter on the CNC lathe to improve machinability is developed. However, the runout of spindle and cutting tips are important factors to be considered for producing high quality worms because the tooling system has multiple tips. In this study, surface roughness variations accuracy according to runout was investigated in side milling cutter for worm screw. The result shows by simulation and experiment.

  • PDF

APPLICATION OF DISTINCT ELEMENT METHOD TO SIMULATE MACHINE-SOIL INTERACTIONS

  • Oida, A.;Momozu, M.;Ibuki, T.;Nakashima, H.
    • 한국농업기계학회:학술대회논문집
    • /
    • 한국농업기계학회 2000년도 THE THIRD INTERNATIONAL CONFERENCE ON AGRICULTURAL MACHINERY ENGINEERING. V.II
    • /
    • pp.117-123
    • /
    • 2000
  • Using the modified DEM (Discrete Element Method), which we proposed in order to improve the accuracy of the simulation, soil behavior and reaction by lugs of rotating wheel and a soil cutting process by a high speed blade were calculated and compared with experimental data. The DEM is one of computational mechanics, where the object body is supposed as an assembly of small particles called elements and not a continuum as in the case of FEM. We can easily treat some discrete phenomena such as cracking, separating and sliding by the DEM. We had to modify the original mechanical model, which induced too free movement of elements, adding a tension spring, which would display the role of soil adhesion. The results of DEM simulations were successful from both the soil behavior and reaction points of view.

  • PDF

전자기 가진기를 이용한 스핀들 외란 보상 제어 (Compensation of a Spindle Disturbance using an Electromagnetic Exciter)

  • 안재삼;이선규
    • 제어로봇시스템학회:학술대회논문집
    • /
    • 제어로봇시스템학회 2000년도 제15차 학술회의논문집
    • /
    • pp.329-329
    • /
    • 2000
  • In this paper, a spindle system using an electromagnetic exciter is proposed to compensate a spindle disturbance such as unbalance and machining force etc A spindle compliance can be readily varied with a disturbance which is generated by the interact ion between the spindle / workpiece structure and the cutting process dynamics. The varied compliance is one of the major constraints that deteriorates the surface quality of workpiece. This paper suggests a compliance compensation by using the EME in the proposed spindle system. To compensate the varied compliance, firstly a spindle system modeling was conducted by using the bond graph. Then the model is simulated by numerical analysis method and an optimal EME position is determined to compensate a disturbance effectively through simulation, which makes the bearing load to be minimized

  • PDF

Plastic 흡기 매니폴드 모듈 개발에 관한 연구 (A study on development of plastic intake manifold module)

  • 이정균;김영복;주경제
    • 한국소음진동공학회:학술대회논문집
    • /
    • 한국소음진동공학회 2011년도 추계학술대회 논문집
    • /
    • pp.833-838
    • /
    • 2011
  • Future powertrain technologies will be developed focused on applications of eco-friendly technology for internal combustion engine, electric vehicle and Fuel Cell Electric Vehicle. But it is expected that these cutting edge technologies will not be applied immediately due to lack of infrastructure, technical and economical reasons. Therefore, numerous developments of internal combustion engine will be carried out for the time being. There have been many turbo engine developments undergoing to maximize the engine performance using turbo charger system in accordance with global trend-green technology and downsizing of engine which coincides with HMC's future development strategy. This study reviews the development process and result of plastic intake manifold module which is firstly developed for turbo engine. CAE simulation and experiments were implanted to evaluate design validity.

  • PDF

헬리컬 인벨로핑 기어의 Shaping 가공 시뮬레이션 (Simulation of Enveloping Helical Gear Generation by Shaping Operation)

  • 김형모;이기용;이재설;박순섭
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2006년도 춘계학술대회 논문집
    • /
    • pp.253-254
    • /
    • 2006
  • In this investigation, the authors propose a novel method of Enveloping Helical gear generation by shaping operation and a math model to simulate its manufacturing process. The tooth geometry of the Enveloping Helical Gear is analytically determined by simulating the conjugate motion between the workpiece(Enveloping Helical gear) and cutting tool(shaper cutter) in the generation process. It is expected that such math modeling capability will give engineers an opportunity to correct manufacturing related issues in the design phase and thereby reduce the developing period.

  • PDF

그래픽 하드웨어를 이용한 NC 가공 검증의 고속화 (Fast NC Cutting Verification Using Graphic Hardware)

  • 김경범;이상헌;우윤환
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2002년도 추계학술대회 논문집
    • /
    • pp.616-619
    • /
    • 2002
  • The z-map structure is widely used for NC tool path verification as it is very simple and fast in calculation of Boolean operations. However, if the number of the x-y grid points in a z-map is increased to enhance its accuracy, the computation time for NC verification increases rapidly. To reduce this computation time, we proposed a NC verification method using 3-D graphic acceleration hardwares. In this method, the z-map of the resultant workpiece machined by a NC program is obtained by rendering tool swept volumes along tool pathos and reading the depth buffer of the graphic card. The experimental results show that this hardware-based method is faster than the conventional software-based method.

  • PDF

점도보정을 고려한 펌프선정 프로그램 개발 (Development of Pump Selection Computer Program with Pump Performance Viscosity Correction Function)

  • 김진권;전상규
    • 유체기계공업학회:학술대회논문집
    • /
    • 유체기계공업학회 2004년도 유체기계 연구개발 발표회 논문집
    • /
    • pp.189-192
    • /
    • 2004
  • Utilizing pump selection softwares is becoming a new general trend in pump industries, substituting the old fashioned pump catalogs. One of the most powerful pump selection softwares is developed, which features pump performance viscosity correction function as well as pump selection based on the exact pump performance curves, NPSH warning, automatic determination of impeller diameter cutting to meet the customer's performance specification, performance simulation for the rpm and diameter variation, standard motor recommendation according to the motor standards and enclosure types and automatic pump datasheet generation for sales submission, automatic pump drawings and dimension generation for installation check and part preparation. This software provides pump distributors and customers with a quick, easy and exact pump selection, various performance curves review (system curves, performance curve of series or parallel operation) of the selected pumps.

  • PDF

환경부하 저감을 위한 주택의 에너지절약 시스템에 관한 연구 -소형코제너레이션시스템과 태양광발전시스템을 적용한 성능평가- (A Study on The Energy Conservation System in House for reducing the Environmental Load)

  • 정진현
    • 한국주거학회논문집
    • /
    • 제11권1호
    • /
    • pp.159-169
    • /
    • 2000
  • This study was examined the energy conservation and the environmental value through the computer simulation employing the micro cogeneration system and the photovoltaic power generation system in house. The results of this study were as follows:1. In case of the micro cogeneration system. With the conditions of 'the electric produced by the micro cogeneration system was not sold to the electric power company', 'control quantity of commercial power supply was 10%' , 'operating time was 6 hour', 'minimum load rate of generator was 50%', and 'having a storage tank', the micro cogeneration system was superior compare to the comparative system in 2.4% of the energy conservation and 4.18% of the environmental value. 2. In case of the photovoltaic power generation system. 1) The 66.9% of total generated electric power from the photovoltaic power system was sold to the electric power company. That is, it could help to preserve the electric power from commercial power supply.2) There is a possibility of cutting the fair rate of electric power.

  • PDF

Chimera 기법의 병렬처리에 관한 연구 (A Study of Parallel Implementations of the Chimera Method)

  • 조금원;권장혁;이승수
    • 한국전산유체공학회:학술대회논문집
    • /
    • 한국전산유체공학회 1999년도 춘계 학술대회논문집
    • /
    • pp.35-47
    • /
    • 1999
  • The development of a parallelized aerodynamic simulation process involving moving bodies is presented. The implementation of this process is demonstrated using a fully systemized Chimera methodology for steady and unsteady problems. This methodology consist of a Chimera hole-cutting, a new cut-paste algorithm for optimal mesh. interface generation and a two-step search method for donor cell identification. It is fully automated and requires minimal user input. All procedures of the Chimera technique are parallelized on the Cray T3E using the MPI library. Two and three-dimensional examples are chosen to demonstate the effectiveness and parallel performance of this procedure.

  • PDF

A novel story on rock slope reliability, by an initiative model that incorporated the harmony of damage, probability and fuzziness

  • Wang, Yajun
    • Geomechanics and Engineering
    • /
    • 제12권2호
    • /
    • pp.269-294
    • /
    • 2017
  • This study aimed to realize the creation of fuzzy stochastic damage to describe reliability more essentially with the analysis of harmony of damage conception, probability and fuzzy degree of membership in interval [0,1]. Two kinds of fuzzy behaviors of damage development were deduced. Fuzzy stochastic damage models were established based on the fuzzy memberships functional and equivalent normalization theory. Fuzzy stochastic damage finite element method was developed as the approach to reliability simulation. The three-dimensional fuzzy stochastic damage mechanical behaviors of Jianshan mine slope were analyzed and examined based on this approach. The comprehensive results, including the displacement, stress, damage and their stochastic characteristics, indicate consistently that the failure foci of Jianshan mine slope are the slope-cutting areas where, with the maximal failure probability 40%, the hazardous Domino effects will motivate the neighboring rock bodies' sliding activities.